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4034-102 Rev F

02/04

HRV200PLUS INSTALLATION INSTRUCTIONS

The Heatilator Home Products Heat Recovery Ventilator 200 Plus (HRV200PLUS) works as a power ventilator for the Fresh Air Fireplaces

(FAF)  from Heatilator and Heat-N-Glo, and is designed to provide fresh air into a building while exhausting an equal amount of stale air.

This balanced operation ensures optimum performance with no effect on the relative pressurization of the structure.  During winter

months when the indoor space is heated, the heat recovered from the fireplace exhaust heats the incoming fresh air as both air streams

pass through the heat recovery core.  During summer months when the indoor space is air conditioned, the stale indoor air removes

heat from the heat recovery core to cool the incoming fresh air.
The Heatilator Home Products Heat Recovery Ventilator Plus allows your home to “breathe”, expelling fireplace exhaust, stale air and

airborne pollutants and providing a constant supply of healthy, fresh air.
The HRV200PLUS is certified by HVI as a stand alone ventilator and is certified by UL as part of the Fresh Air Fireplace heat recovery

system.

A. INTRODUCTION

B. HRV200PLUS APPLICATION

Selecting the proper equipment for the climate is essential for maintaining comfort levels and maximizing efficient operating conditions.

In general, the following guidelines apply:

1.

The HRV200PLUS is designed for climates where the heating season is typically longer than the cooling season.  The HRV is

equipped with an aluminum core not allowing the transfer of moisture between the air streams

2.

The HRV200PLUS is suitable for use in climates where the outdoor temperature drops below 25°F (-4°C) for more than five

days.

The reference map on the following page highlights geographic areas for HRV/ERV applications.  ERV (Energy Recovery Ventilator)

appliances allow moisture to transfer across the core and are appropriate for very high humidity geographies.  An ERV application for

the Fresh Air Fireplace is NOT available.

WARNING!

The HRV200PLUS is designed specifically to work with the Fresh Air Fireplaces from Heatilator.  DO NOT attempt to hook

up the HRV200PLUS to other gas fireplaces or to wood burning fireplaces.  The Fresh Air Fireplace  MUST be installed in

conjunction with the HRV200PLUS in order for it to vent properly.  DO NOT ATTEMPT TO ACHIEVE THIS CONFIGURATION

WITH ANY OTHER FIREPLACE.
Fresh Air Fireplaces are identified by the “PLUS” suffix in the model number/nomenclature (i.e. CNXT70IPLUS).

TABLE OF CONTENTS

A. Introduction .......................................................................................................................................................................................... 2

B. HRV200PLUS Application ................................................................................................................................................................... 2

C. Engineering Data................................................................................................................................................................................. 3

D. Defrost Options ................................................................................................................................................................................... 5

E. Installation Diagrams .......................................................................................................................................................................... 7

F. Installing the Ventilator ...................................................................................................................................................................... 10

G. Vent and Duct Installation ................................................................................................................................................................. 11

H. Exhaust Termination .......................................................................................................................................................................... 16

I.

Selecting Blower Speeds .................................................................................................................................................................. 24

J. Balancing ........................................................................................................................................................................................... 25

K. Operating Modes ............................................................................................................................................................................... 29

L. Wiring ................................................................................................................................................................................................ 34

M. Maintenance Instructions .................................................................................................................................................................. 39

N. LED Diagnostics ................................................................................................................................................................................ 41

O. Troubleshooting Guide ...................................................................................................................................................................... 42

P. Accessories ....................................................................................................................................................................................... 45

Q. Replacement Parts ............................................................................................................................................................................ 46

Index .................................................................................................................................................................................................. 47

Limited Warranty ............................................................................................................................................................................... 48

Æ

All manuals and user guides at all-guides.com

Содержание HRV200PLUS

Страница 1: ...a ventilator in a situation where its normal operation lack of operation or partial failure may result in the back drafting or improper functioning of vented com bustion equipment For assistance durin...

Страница 2: ...r climates where the heating season is typically longer than the cooling season The HRV is equipped with an aluminum core not allowing the transfer of moisture between the air streams 2 The HRV200PLUS...

Страница 3: ...Air Filters Air filters are supplied in both the exhaust and supply air streams The filters are washable and easily removed for cleaning Automatic Defrost System The HRV200PLUS is equipped with an aut...

Страница 4: ...7 m f c 9 4 1 0 6 y c n e i c i f f E e l b i s n e S C 0 F 2 3 s L 0 7 m f c 9 4 1 5 5 y c n e i c i f f E e l b i s n e S C 5 2 F 3 1 s L 2 6 m f c 1 3 1 3 5 z H 0 6 C A V 0 2 1 d e e p S w o L S T...

Страница 5: ...ed Fresh Air Fireplace ignitions Fixed mesh screens screen door retainers must be used on the Caliber NXT Plus and the 6100 PLUS WARNING Removing the DEFC1 jumper allows the HRV200PLUS to independentl...

Страница 6: ...on the HRV control board This jumper will disable the defrost logic in the HRV200PLUS 3 Fresh Air Fireplace Defrost When the HRV200PLUS system is installed in climates that normally have more than fi...

Страница 7: ...n may vary slightly due to individual design preferences The illustrations and diagrams used throughout these installation instructions are not drawn to scale 1 Simplified Installation Supply Return M...

Страница 8: ...he home bedroom family room Stale air drawn from furnace return HRV must be balanced 2 Partially Dedicated Installation a Exhaust Air Stale air drawn from key areas of the home bathroom kitchen laundr...

Страница 9: ...INSTALLATION INSTRUCTIONS x 3 Fully Dedicated Installation Stale air drawn from key areas of the home bathroom kitchen laundry Fresh air supplied to main living areas HRV must be balanced All manuals...

Страница 10: ...the safety disconnect switch The hot line black is the proper line to be switched To confirm the proper polarity use a voltmeter or test lamp to ensure there is no power after the switch when the door...

Страница 11: ...d upstream if there are prevailing winds from the exhaust outlet At least 3 9m below when within 10 3m of the exhaust weatherhood dryer vents or furnace exhaust medium or high efficiency furnaces A mi...

Страница 12: ...TION ALWAYS CONNECT TO THE SUPPLY DUCT WORK DOWNSTREAM OF THE CENTRAL FURNACE OR AIR HANDLER a Duct the Warmside Air Supply The HRV200PLUS recovers heat from the fireplace normally wasted in the flue...

Страница 13: ...ssary The main supply and return lines to and from the HRV200PLUS must be 6 150mm minimum Branch lines to the individual rooms may be as small as 4 100mm but 5 125mm lines are preferred All ducts runn...

Страница 14: ...e 1 air clearance to combustible materials Firestops Hangers and Accessories as Required a Fresh Air Fireplace Exhaust Guidelines 1 FAF must be vented with CoolVent flexible insulated vent pipe mainta...

Страница 15: ...include any combination horizontal vertical up or vertical down but must not form a trap for condensation to collect 4 Refer to Figures 7 9 for horizontal termination locations b Assembling the Vent...

Страница 16: ...lator is operating for this system to be effective The HRV200PLUS comes factory wired ready to allow installation and operation of the Alternate Exhaust Damper Assembly Figure 4 The Alternate Exhaust...

Страница 17: ...02 04 4034 102 Rev F 17 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 6 Typical Horizontal Termination Figure 5 Horizontal Termination All manuals and user guides at all guides com...

Страница 18: ...INSTALLATION INSTRUCTIONS Figure 7 Termination Cap Locations 2 Horizontal Termination Locations flue exhaust and fresh air inlets Figure 8 Alcove Clearances 9 Electrical Service Clearances All manuals...

Страница 19: ...located between two single family dwellings and serves both dwellings M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Recommended 30 inches 76 cm for vinyl or plastic Only per...

Страница 20: ...r s installation instructions Insure proper use of necessary flashing and firestop spacers as required by the vent manufacturer b Install a CoolVent Universal Adapter to the end of the flexible pipe a...

Страница 21: ...02 04 4034 102 Rev F 21 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 11 Typical Vertical Termination All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 22: ...adverse conditions etc may create a need for a taller vent should down drafting occur Figure 12 Vent Height for Vertical Termination Roof Pitch H Min Ft Flat to 6 12 1 0 6 12 to 7 12 1 25 Over 7 12 t...

Страница 23: ...opening with the same sized lumber as used in the ceiling floor joist DO NOT pack insulation around the vent Assemble vent sections with three screws per joint WARNING RISK OF FIRE Always maintain mi...

Страница 24: ...of installations by providing one high blower speed option and three low blower speed options High Speeds LJK ODFN 224 219 209 194 174 Med HOORZ 155 155 145 120 89 Med Low OXH 127 119 105 91 64 Low 5...

Страница 25: ...t ground contact areas Excessive negative pressure may also cause the back drafting of vented combustion equipment Read the Application Warning on the front of this manual Prior to balancing ensure th...

Страница 26: ...mper that air flow back to match the lower reading from the other duct The flows should now be balanced Actual air flow can be determined from the gauge reading The value read on the gauge is called t...

Страница 27: ...02 04 4034 102 Rev F 27 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 16 Pitot Tube Balancing All manuals and user guides at all guides com...

Страница 28: ...e or other manometer capable of reading from 0 to 0 25 in 0 62 PA of water preferably to three digits of resolution Take readings from both exhaust ducts and the warmside air supply Determine which du...

Страница 29: ...isting duct work 1 Fireplace Operating Modes Connector P9 a OFF Mode The HRV is idle until an input is sensed This is the normal standby state when the HRV Plus is powered but not receiving any comman...

Страница 30: ...previous state WARNING The Fresh Air Fireplace is used by the HRV200PLUS for normal defrosting of the aluminum core during cold weather ventilation operation This results in fireplace operation indep...

Страница 31: ...e r p e d i r r e v o o t t u p t u O C D V 2 1 s s e c o r p n o i t i n g i e h t f o s d n o c e s y t r i h t m o C d r a o b e c a l p e r i f e h t o t t u p t u o n o m m o c C D V 2 1 V 2 1 0...

Страница 32: ...normal mode e Intermittent Ventilation Mode Intermittent Ventilation Mode is activated when 12VDC is sensed at both the W and the O terminals The HRV operates on Low Speed Ventilation Mode for 20 minu...

Страница 33: ...O y l l a m r o N 7 Furnace Interface Operating Modes Connector P3 See Section L WIRING for wiring diagram Figure 23 a OFF Mode The furnace blower operates normally based on thermostat and furnace con...

Страница 34: ...v F 02 04 HRV200PLUS INSTALLATION INSTRUCTIONS L WIRING 1 Fireplace Control Wiring Caliber NXT Plus 6100 Plus Figure 18 Caliber NXT Plus or 6100 Plus HRV Wired Together All manuals and user guides at...

Страница 35: ...2 Rev F 35 HRV200PLUS INSTALLATION INSTRUCTIONS 2 Fireplace Control Wiring Novus Plus 6000 Plus Figure 19 Novus Plus Control Wiring Figure 20 6000 Plus Control Wiring All manuals and user guides at al...

Страница 36: ...Figure 21 Thermostat Control Wiring For integrated use with the central furnace and thermostat 3 HVAC System Thermostat Control Wiring use to interface HRV200PLUS with the central HVAC system All manu...

Страница 37: ...02 04 4034 102 Rev F 37 HRV200PLUS INSTALLATION INSTRUCTIONS Figure 22 Ventilation Control Wiring 4 Ventilation Control Wiring Controls may vary All manuals and user guides at all guides com...

Страница 38: ...RV200PLUS INSTALLATION INSTRUCTIONS 5 Furnace Interface Wiring Figure 23 Furnace Interface Wiring Note HRV board has a built in isolation relay to ensure thermostat compatibility All manuals and user...

Страница 39: ...dry back into their positions against the core and return the clips to their original position 6 Slide the core back into its original position b Check and Clean Drain Lines 3 Semi Annual Maintenance...

Страница 40: ...In new construction this may result within the first year due to heavy dust and may occur periodically over time depending on the outdoor conditions 1 Unplug the HRV200PLUS and open the service door...

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Страница 47: ...esh Air Supply 11 Fresh Air Supply Ducting Install 12 Frost 5 Fully Dedicated Installation 9 Furnace Interface Control 29 Operating Modes 33 Wiring 38 G Gas Fireplace 2 Gas Furnace 1 General Maintenan...

Страница 48: ...l conditions additional air handling devices such as exhaust fans or forced air furnaces or other causes 5 interconnection with other appliances such as central vacuums or clothes dryers 6 installatio...

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