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Heatilator • FL92 Installation Manual • 4012-081 • Rev C • 10/03/13

 

Safety Alert Key:

• 

DANGER!

 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• 

WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• 

CAUTION!

 

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• 

NOTICE:

 Indicates practices which may cause damage to the fireplace or to property.

Table of Contents

1  Product Specific & Important Safety Information 

A. Fireplace Certification 

4

B. Non-Combustible Materials 

4

C. Combustible Materials 

4

2  Getting Started 

A. Typical Fireplace System 

5

B. Design and Installation Considerations 

6

1. Selecting Fireplace Locations 

6

2. Locating Fireplace & Chimney 

7

C. Tools and Supplies Needed 

8

D. Inspect Fireplace and Components 

8

E. Fireplace System Requirements 

8

3  Framing and Clearances 

A. Fireplace Dimensions 

9

B. Clearances 

10

Minimum Clearances to Combustibles 

10

C. Construct the Chase 

11

D. Frame the Fireplace 

12

E. Secure and Level the Fireplace 

12

F.  Protective Metal Hearth Strips 

13

G. Install Outside Air Kit 

14

AK14/AK18 Installation 

14

4  Chimney and Termination Requirements 

A. Chimney Requirements 

15

B. Offsets/Returns 

16

C. Termination Requirements 

17

5  Chimney Installation 

A. Typical Chimney System 

18

B. Assemble Chimney Sections  

19

C. Install Chimney Air Kit (optional) 

19

D. Secure Offset/Return 

20

E. Install Ceiling Firestops 

20

F.  Install Attic Insulation Shield 

21

G. Roof Penetration 

22

H. Install Chase/Chase Top 

22

I.  Termination Cap Requirements 

23

J.  Install Termination Cap 

23

6 Shrouds 

A. Radiation Shield 

25

B. Field Constructed Shrouds 

25

1. Open Top Shroud  

25

2. Mailbox Style Shroud  

26

3. Roofed Style Shroud 

26

7 Finishing 

A. Finishing Material 

27

B. Hearth Extension, Building and Finishing 

28

1. Fireplace Installed Flush on the Floor 

  and Hearth Extension Raised to Bottom of 

  Firebox Opening 

29

2. Raised Hearth Extension and Raised Fireplace 

30

3. Fireplace Opening and Hearth Extension Flush 

  with the Floor 

30

C. Non-Combustible Sealant Material 

31

D. Mantel and Wall Projections 

31

E. Sidewalls/Surrounds 

31

8  Fireplace Setup 

A. Gas Log/Lighter Provision 

32

B. Wood Burning Inserts 

32

C. Glass Doors (required) 

32

9  Reference Materials 

A. Chimney Components 

33

B. Optional Components 

36

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Содержание FL92

Страница 1: ...ch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable ma...

Страница 2: ...ireplace 12 F Protective Metal Hearth Strips 13 G Install Outside Air Kit 14 AK14 AK18 Installation 14 4 Chimney and Termination Requirements A Chimney Requirements 15 B Offsets Returns 16 C Terminati...

Страница 3: ...s with diagrams Chimney installed locked and secured in place with proper clearance Chimney air kit installed Firestops installed Hearth Home Technologies recommends the following Comments communicate...

Страница 4: ...ted as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace at 750 C C Combustible Materials Materials made of or surfaced with any of the following materials Wood...

Страница 5: ...cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surrou...

Страница 6: ...uilding codes prior to installation Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authoriti...

Страница 7: ...k Location NOT recommended Not the highest point of the roof Wind loading possible Multi level Roofs Windward Leeward Recommended Location Above peak Recommended Insulated exterior chase in cooler cli...

Страница 8: ...fireplace and components from packaging and inspect for damage Vent system components and doors are shipped in separate packages Report to your dealer any parts damaged in shipment Read all the instr...

Страница 9: ...n 76 mm 7 in 178 mm 5 3 8 in 137 mm Gas Knockout Outside Air Cover Plate Electrical Knockout 12 in 305 mm 44 in 1118 mm 47 1 8 in 1197 mm 8 1 4 in 206 mm 42 1 2 in 1080 mm 36 in 914 mm 40 in 1016 mm 2...

Страница 10: ...fire Figure 3 2 Clearances to Combustible Materials Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA Fireplace to backwall 1 2 in 13 mm Top standoffs to header 0 in 0 mm Door opening to sidewa...

Страница 11: ...bs False Ceiling False Ceiling Insulation Insulation Figure 3 3 Chase Assembly 1 2 1 Chimney offset through exterior wall and enclosed in chase 2 Chase constructed on roof Figure 3 4 Chase Constructio...

Страница 12: ...across the top of the fireplace must be above the level of the top standoffs No recess above standoffs Caution Risk of Cuts Abrasions Wear protective gloves and safety glasses during installation She...

Страница 13: ...e of fireplace Overlap strips in the middle of fireplace opening by 1 in 25 mm minimum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in 51 mm Figure 3 6 Pr...

Страница 14: ...prevent air infiltration Caution Risk of Fire or Asphyxiation Do not draw outside combustion air from wall floor or ceiling cavity or enclosed spaces such as an attic or garage Do not place outside a...

Страница 15: ...ngth between the offset and return 6 ft 1 83 m Maximum unsupported chimney height above the fireplace 35 ft 10 67 m Maximum unsupported chimney above roof 6 ft 1 83 m Warning Risk of Fire You must mai...

Страница 16: ...m OVERLAP Figure 4 2 Chimney Offset Return Table 4 3 Offset Dimensions Example Your A dimension from Figure 4 2 is 14 1 2 in 368 mm Using Table 4 3 the dimension closest to but not less than 14 1 2 in...

Страница 17: ...lustration above B Gas Termination Cap A Perpendicular Wall If using decorative cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative c...

Страница 18: ...chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets not shown must be secured to adequate frami...

Страница 19: ...to chimney sections Insert the screws provided through the predrilled holes Do NOT penetrate inner flue Secure chimney returns with hanger straps provided fasten to studs or joists Vertical straight r...

Страница 20: ...e same dimensional lumber for framing ceiling firestop and joists 2 in 51mm clearance 2 in 51mm clearance Warning Risk of Fire Do NOT seal area between firestop opening and chimney pipe except where t...

Страница 21: ...ulation Shield F Install Attic Insulation Shield Warning Risk of Fire You MUST install an attic insu lation shield when there is any possibility of insulation or other combustible material coming into...

Страница 22: ...26 ga min Galvanized Chase Top Figure 5 9 Chase Top Construction H Install Chase Chase Top You MUST use a chase top in a chase installation Chase tops are available from your Heatilator dealer or may...

Страница 23: ...pe and storm collar chase top Do NOT block air holes 3 clip brackets Slip over chase collar and attach with screws provided Termination cap pipe and chimney section must overlap 1 1 2 in 38 mm Assembl...

Страница 24: ...m above top of chase and 7 in 178 mm below top of chase 2 in 51 mm 7 in 178 mm Figure 5 13 Installing a TCT1175 Terra Cotta Cap Storm Collar Chimney Pipe Chase Top Termination Cap not shown Chase 14 1...

Страница 25: ...d shroud designs have been tested for HHT fireplace systems and termination caps 3 in 76 mm minimum Min Base Dim Min Base Dim Min Top Dim Min Top Dim Min Opening Width Min Opening Width Radiation Shie...

Страница 26: ...nation Cap Chase Top Radiation Shield 3 in 76 mm Radiation Shield Height Termination Cap Figure 6 5 Roofed Style Shroud Dimensions 3 Roofed Style Shroud Radiation shield required 2 Mailbox Style Shrou...

Страница 27: ...facing to prevent cold air leaks Large gaps can be bridged with fiberglass rope gasket Only non combustible materials may be used to cover the metal fireplace front Metal strips are placed 2 in 51 mm...

Страница 28: ...uctivity of heat Refer to the formula in Table 7 1 to convert a k value to an R value Refer to Table 7 2 for hearth extension insulation alternatives Warning Risk of Fire Hearth extensions are to be i...

Страница 29: ...on Raised to Bottom of Firebox Opening Non combustible flooring a minimum of 20 in 508 mm in front of and 12 in 305 mm to each side of the fuel opening is required The hearth framing must be construct...

Страница 30: ...ng Material 20 in minimum Hearth Extension 1 2 in Micore or equivalent insulation Note The bottom of the grill is 5 3 4 in 146 mm above the bottom of the fireplace Finished hearth must NOT extend abov...

Страница 31: ...urfaces of the fireplace where the non combustible board is placed over the metal surfaces the space between the metal face of the fireplace and framing members 7 ft 2134 mm minimum base of fireplace...

Страница 32: ...tion A Gas Log Lighter Provision Warning Fire and or Asphyxiation Risk Use with solid wood fuel or decorative gas appliance only Gas fire generates fumes DO NOT install unvented gas logs Damper must b...

Страница 33: ...eiling Firestop 30 deg AS10 Straight Attic Insulation Shield 24 in 610 mm JB577 Chimney Joint Band CB576 Chimney Bracket RF570 Roof Flashing Flat to 6 12 Pitch RF571 Roof Flashing 6 12 to 12 12 Pitch...

Страница 34: ...3 in 330 mm JB577 Chimney Joint Band 2 in 51 mm 13 in 330 mm A B 17 in 432 mm RF570 Roof Flashing RF571 Roof Flashing 39 7 8 in 1013 mm 28 in 711 mm 15 1 4in 387 mm 25 1 4 in 641 mm 29 in 737 mm 15 1...

Страница 35: ...8 in 822 mm 34 3 8 in 873 mm 23 in 584 mm 19 in 483 mm 15 5 8 in 397 mm 9 3 8 in 238 mm 10 1 4 in 260 mm 17 in 432 mm 20 in 508 mm 31 3 4 in 806 mm 34 5 8 in 879 mm TV11T Round Termination Cap B A C B...

Страница 36: ...3 Hearth Extension B Optional Components A B C D LDS33 LDS46 Decorative Shroud E D A C B LDS BV Decorative Shroud Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 5 216 11 279 LDS46 48 12...

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