Heatcraft Refrigeration Products 25001401 Скачать руководство пользователя страница 28

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Beacon II Troubleshooting Guide (continued)

Diagnostics

       PROBLEM 

Step                     ACTION ITEM 

IF OK                      IF NOT OK

 

1.  Check system operation: Is it running? 

 

1. Check power to condensing unit

 

 

 

 

    Check position of Service Mode switches

 

 

 

 

    Check compressor overloads and contactor

 

2.  Check system charge 

 

2. Add or remove refrigerant to proper charge

 

3.  Check for proper operating superheat 

 

3. Check EEV operation

 

 

 

 

    Check control board EEV signal

 

 

 

 

    Check suction sensor and transducer

 

4.  Check for high superheat and EEV wide open 

 

4. Check EEV inlet screen and restrictions

 

 

 

 

    Check liquid line sizing

 

 

 

 

    Check head pressure controls

 

5.  Check Low Pressure Safety Switch 

 

5. Check everything for E7 LPS above

Cannot get to box

 

6.  Compare equipment capacity with requirements 

Go to 

6. Add or replace with more/larger equipment

temperature

 

7.  Check box temperature setpoint 

next step  7. Correct setpoint to proper value

 

8.  Check compressor performance 

 

8. Check compressor application limitations

 

 

 

 

    Check integrity of compressor operation

 

 

 

 

     (impaired, worn or damaged components)

 

9.  Check condenser coil for dirt/debris 

 

9. Clean condenser coil

 

10.  Check condenser for non-condensables 

 

10. Remove all non-condensables

 

11.  Check condenser fan operation 

 

11. Replace/repair fan blade, motor, cycling

 

 

 

 

      switch or make corrective adjustments.

 

12.  Check for correct refrigerant type 

 

12. Compare board setpoint and refrigerant

 

13.  Check for iced evaporator coil 

 

13. Defrost coil and check defrost cycle (see E2)

 

 

 

 

      settings/setpoints and defrost sensor

 

14.  Check defrost parameters 

 

14. Correct defrost setpoints in program

 

 

 

 

      (frequency and termination of defrosts)

 

15.  Check superheat setpoint (too high?) 

 

15. Correct setpoint for more cooling surface

 

16.  Check display values (°F or °C) 

 

16. Correct setpoint for proper display values

  

Placing system into SERVICE MODE 

 

 

Terminating SERVICE MODE

 

 

              (BOARDS ONLY) 

 

 

           (BOARDS ONLY)

 

1.  Use Remote Service Switch in condensing unit 

 

1. Must terminate using same switch

 

2.  Pressing “Force Service” button board* twice 

 

2. Press “Clear” button on board

 

3.  Connection between “Ser” and “C” on board* 

 

3. Open connection between “Ser” and “C”

 

 

(all are wired in parallel; all will activate mode) 

 

    

(Note: If multiple switches were placed in Service

Service Mode

 

 

*ONLY Master board on multiple evaporator systems 

 

  

 Mode, all must be “open” to terminate the mode.)

(

SEr

 is displayed)

 

 

       

 

(with Beacon II Smart Controller) 

 

 

   (with Beacon II Smart Controller)

 

1.  Use Remote Service Switch in condensing unit 

 

1. Must terminate using same switch

 

2.  Connection between “Ser” and “C” on board* 

 

2. Open connection between “Ser” and “C”

 3. 

From program menu of Beacon II Smart Controller, 

 

3. From program menu of Beacon II Smart Controller,

 

 

Change SERVICE setpoint to “On”. 

 

   Change SERVICE setpoint to “Off”

 

 

[all are wired in parallel; any/all will activate mode.] 

 

   [Note: If multiple switches were placed in Service

 

 

*ONLY Master board on multiple evaporator systems 

 

   Mode, all must be “open” to terminate the mode.)

Содержание 25001401

Страница 1: ...ogram Review Button Select Button Enter Button Monitoring Items 13 Monitor Button Force Defrost Button Force Service Button Reset Time Button Clear Test Button Locking The Beacon II Board 14 Status In...

Страница 2: ...ration Beacon II Board Defrost Heater Relay Evaporator Fan Relay Room Temperature Defrost Temperature Suction Temperature Suction Pressure Expansion Valve Connection Selection Buttons LED Display Term...

Страница 3: ...sure that the evaporator ground terminal is earth grounded Installation Some systems may require the crankcase heater be energized 24 hours prior to start up The Beacon should be de energized for this...

Страница 4: ...see wiring diagrams High voltage There may be high voltage on the defrost heater relay and the fan relay The evaporator is connected to a separate power supply from the condensing unit See unit cooler...

Страница 5: ...nd alarms which may cause troubles at startup VERY IMPORTANT This must be done for each slave board prior to starting the system Multiple Evaporator Configuration Master slave Up to 4 evaporators can...

Страница 6: ...4 minutes even if the box temperature goes above the differential temperature before cooling will be restarted The on board room thermostat is factory set at 35 F for Air Defrost systems and 10 F for...

Страница 7: ...itch has a fixed setting and cannot be adjusted Turn power on Start Up Operation CU M M Master Evaporator CU Condensing unit On the evaporator Use the PROGRAM REVIEW button to scroll through settings...

Страница 8: ...R 404A electric defrost R 404A Change to the refrigerant being used Check bot Box Temperature Factory defaults are air defrost 35 F and electric defrost 10 F Change to the desired temperature Review...

Страница 9: ...E the room sensor On the SLAVE evaporators All Beacon II boards are shipped with the factory default as a MASTER evaporator Each SLAVE evaporator must be changed to identify it as a SLAVE Use the PROG...

Страница 10: ...ay oFF and BOX TEMPERATURE Start Up Operation When the room sensor detects a rise in temperature of approximately 2 F and the compressor has been off for at least 4 minutes the EEV will open to its la...

Страница 11: ...not be stored in the memory and thus will not be changed A E Set Defrost type Air or ELE rEF Set Refrigerant type R 22 R 404A R 507 R 407A R 407C R 407F R 448A or R 449A bot Set Box temperature 30 F...

Страница 12: ...r of Defrost per Day dFn A selection must be made for the number of defrosts cycles per day 1 2 3 4 5 6 8 10 or 12 per day If no selection is made defaults electric defrost 4 per day and air defrost 2...

Страница 13: ...ftware release program Use this button to FORCE DEFROST To force a defrost press the FORCE DEFROST button The system will pumpdown The heaters are then turned on The display will show dEF and room tem...

Страница 14: ...displayed Pumpdown All Evaporators Pdn DEFROST All Evaporators dEF TEST All Evaporators tSt SERVICE All Evaporators SEr ALARMS A 1 High Box Temp A 2 Low Box temp A 3 System Start up failure Compressor...

Страница 15: ...fan cycling switch An adjustable time delay relay factory set at 1 minute is wired across the low pressure switch LPS In cold ambient this allows time for the suction pressure to build up and prevent...

Страница 16: ...appropriate defrost delay start time for the next desired defrost period The defrost schedule will be correct until you have another power outage Service Defrost Service Mode A single pole single thro...

Страница 17: ...Beacon II is energized the alarm contacts are OPENED When an alarm condition is detected the contacts are CLOSED Conditions under which the alarm contacts will close are High Box Temperature LED Disp...

Страница 18: ...y of these sensors are shorted or open The system will pumpdown and cycle off and will not restart until the fault is cleared or the circuit breaker reset for the following conditions Suction sensor s...

Страница 19: ...abeled A B C D This labeling is just for reference This can also be checked by using the EXV test pins on the board This is indicated by a 0 to 5 volts DC signal At 0 volts the valve is closed and at...

Страница 20: ...range for this input is 30 F to 140 F Sensors on the Beacon II system as supplied will not simulate product temperature This input can be monitored on the LED display by using the MONITOR button and s...

Страница 21: ...60 F 45 F 60 F Defrost Delay Start Time dFS 0 hrs 0 hrs 0 hrs 0 hrs Alarm High Temperature ALH 50 F 5 F 50 F 5 F Alarm Low Temperature ALL 30 F 15 F 30 F 15 F Alarm Time ALt 60 min 60 min 60 min 60 mi...

Страница 22: ...bers listed below will serve as service parts for any OLD part numbers in the event a replacement part is needed The Table and notes below highlight key differences between the OLD and NEW parts NOTES...

Страница 23: ...d delivering at the best lead times in the industry Visit www interlinkparts com or call 800 686 7278 for more information Only the sensor with white leads is shipped as a service replacement part 289...

Страница 24: ...9326601 22 40 268793 20 47 245695 R 407A Evaporator Temperature F 100 psi Pressure Drop R 407C Evaporator Temperature F 100 psi Pressure Drop 20 20 20 20 PART NUMBER TONS BTUH TONS BTUH TONS BTUH TONS...

Страница 25: ...sor and Board Connection Replace as needed E3 Suction Sensor Check Sensor and Board Connection Replace as needed E4 Suction Transducer Check Transducer and Board Connection Replace as needed E5 Outdoo...

Страница 26: ...t or replace faulty controls Check liquid line sizing Correct line sizing Check for liquid line restrictions Repair line or remove restrictions Check operation of HPS Replace HPS if necessary E7 Compr...

Страница 27: ...9 no error no error no error With Beacon II Smart Controller Line SMART Master Slave1 Slave 2 Slave 3 1 COMM E9 no error no error no error 2 COMM no error E9 E9 E9 3 COMM no error no error E9 E9 4 COM...

Страница 28: ...oint and refrigerant 13 Check for iced evaporator coil 13 Defrost coil and check defrost cycle see E2 settings setpoints and defrost sensor 14 Check defrost parameters 14 Correct defrost setpoints in...

Страница 29: ...29 Wiring...

Страница 30: ...30 Wiring 24 VOLT CONNECTION WIRING BEACON II master with three slave connection CONDENSING UNIT WITH FOUR EVAPORATORS...

Страница 31: ...31 Wiring TYPICAL EVAPORATOR WIRING TYPICAL ELECTRIC DEFROST WIRING DIAGRAM...

Страница 32: ...32 Wiring...

Страница 33: ...Observe system pressures during charging and initial operation Do not add oil while the system is short of refrigerant unless oil level is dangerously low Preventive Maintenance 4 Check all fan motors...

Страница 34: ...gerant Type R404A Box Setpoint Temp 10 F Superheat 7 F No of Defrost Day ddf yes Defrost End Temp 65 F COOLER Refrigerant Type R22 Box Setpoint Temp 35 F Superheat 7 F No of Defrost Day 2 Defrost End...

Страница 35: ...ure ______PSIG Cooler suction pressure ______PSIG Freezer suction pressure ______PSIG Cooler suction temp ______ F Freezer suction temp ______ F Cooler refrigerant charge ______lbs Freezer refrigerant...

Страница 36: ...Commercial Refrigeration Parts The name behind the brands you trust Heatcraft Refrigeration Products LLC 2175 West Park Place Blvd Stone Mountain GA 30087 www heatcraftrpd com Customer Service and Tec...

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