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Heat & Glo • Cosmo-I30-C, Cosmo-I35-C • 2239-901 Rev. S • 3/15

IntelliFire™ Plus Ignition System

(continued)

Symptom

Possible Cause

Corrective Action

4. Pilot lights but con-

tinues to spark, and
main burner will not
ignite. (If the pilot
continues to spark
after the pilot

ame

has been lit,

ame

recti

cation has not

occurred.)

A. A shorted or loose connection in

ame sensing rod.

Verify all connections to wiring diagram in manual. Verify connec-
tions underneath pilot assembly are tight. Verify

ame sense or ig-

niter wires are not grounding out to metal chassis, pilot burner, pilot
enclosure or screen if present, or any other metal object.

B. Poor

ame recti

cation or contami-

nated

ame sensing rod.

With

xed glass assembly in place, verify that

ame is engul

ame sensing rod on left side of pilot hood. Flame sensing rod

should glow shortly after ignition. With a multi-meter, verify that
current in series between module and sense lead is at least 0.14
microamps. Verify correct pilot ori

ce is installed and gas inlet is set

to pressure speci

cations. Polish

ame sensing rod with

ne steel

wool to remove any contaminants that may have accumulated on

ame sensing rod.

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.
Verify that wire harness is

rmly connected to the module.

D. Damaged pilot assembly or con-

taminated

ame sensing rod.

Verify that ceramic insulator around the

ame sensing rod is not

cracked, damaged, or loose. Verify connection from

ame sensing

rod to white sensor wire. Polish

ame sensing rod with

ne steel

wool to remove any contaminants that may have accumulated on

ame sensing rod. Verify continuity with a multi-meter with ohms set

at lowest range. Replace pilot if any damage is detected.

Содержание COSMO-I30-C

Страница 1: ...on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Pour demander un exemplaire en français de ce Manuel du propriétaire visitez www heatnglo com translations DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is prov...

Страница 2: ... utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 B149 installation installation codes codes Installer Installer l appareil l appareil s...

Страница 3: ...arted A Typical Appliance System 15 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 16 5 Fireplace Size Requirements A Minimum Fireplace Opening 17 B Mantel and Wall Projections 19 6 Termination Locations A Vent Termination Minimum Clearances 20 7 Installation Preparation A Inspection and Cleaning 21 B Flue Damper 21 C Gas Line 21 D Fir...

Страница 4: ...date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy ...

Страница 5: ...USIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residue...

Страница 6: ... authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size NOTICE This installation must conform with local codes In the absence of...

Страница 7: ...child protection lockout feature Keep remote controls out of reach of children Never leave children alone near a hot fireplace whether operating or cooling down Teach children to NEVER touch the fireplace Consider not using the fireplace when children will be present Contact your dealer for more information or visit www hpba org safety information To prevent unintended operation when not using you...

Страница 8: ...rrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative front F Remote Controls Wall Controls and Wall Switches Follow the instructions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remo...

Страница 9: ...e control RC200 RC300 is programmed to the control module Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec After this 10 second period the flame can be adjusted from HI to ...

Страница 10: ... while in operation DO NOT touch Keep children clothing furniture gasoline and other liquids having flammable vapors away DO NOT operate the appliance with fixed glass assembly removed cracked or broken Replacement of the fixed glass assembly should be done by a licensed or qualified service person Immediately call your gas supplier from a neighbor s phone Follow the gas sup plier s instructions I...

Страница 11: ...d to burn for 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the p...

Страница 12: ...nt cleaning may be required due to lint from carpeting or other factors Control compartment burner and circulating air passageway of the appliance must be kept clean CAUTION Risk of Burns The appliance should be turned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qualified technician Surro...

Страница 13: ...gasket seal and its condition Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat Confirm there is no damage to glass or glass frame Replace as necessary Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged Replace as necessary Firebox Frequency Annually By Service Technician Tools needed Protecti...

Страница 14: ...life or degradation Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 12 G for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and corrosion Verify orifice size is correct See Service Parts List fo...

Страница 15: ...are not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8 F VENT PIPE SECTION 8 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2 D AND 8 D MANTEL AND MANTEL LEG SECTION 5 B AND 11 A 3 INCH FLEX LINERS SECTION 8 Figure 4 1 Typical System 4 4 Getting Started Installer Gui...

Страница 16: ...stalled Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep...

Страница 17: ...place in which the gas fireplace insert is to be installed is prohibited except the floor as tested for and as noted above and in Figure 5 1 A minimum 1 2 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is RECOMMENDED for optimal fan performance See side view in Figure 5 1 Figure 5 1 A SIDE VIEW 6 IN 5 IN 3 IN 9 IN METAL INSERT FACTORY BUILT FIREBOX 6 IN 5 IN...

Страница 18: ...nches Millimeters Inches Millimeters A Rear Width 23 7 16 595 20 3 16 513 B Front Width 34 5 8 879 30 5 8 778 C Glass Opening Width 31 5 8 803 27 1 2 699 D Glass Opening Height 15 11 16 398 12 3 16 310 E Height Front 24 1 16 611 20 7 16 519 F Height Rear 21 1 8 537 17 5 8 448 G Unit Depth 15 3 4 400 14 3 4 375 H Venting Depth 10 5 8 270 9 1 2 241 I Height to Top of Glass Frame 21 5 8 549 18 1 4 46...

Страница 19: ...erial or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to section 1 E Figure 5 4 Mantel Clearances 12 IN MIN 12 IN MAX EXISTING NON COMBUSTIBLE FACING 10 IN MIN 2 IN MAX Figure 5 3 Fireplace Opening Deep Surround CD SURROUND APPLIANCE 1 1 2 IN BD AD APPLIANCE SURROUND MINIMUM FIREPLACE SIZE Locat...

Страница 20: ...0 12 7 5 Over 20 12 to 21 12 8 0 Figure 6 1 Minimum Height From Roof To Lowest Discharge Opening 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles...

Страница 21: ...ole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Section 9 It is reco...

Страница 22: ... appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK DV systems and components only It is permissible to extend venting above existing chimney wi...

Страница 23: ...emove both screws that secure the leveling leg to the side of the appliance Turn the leveling leg around so that the foot is facing out and downward Line up the two holes on the leg with the holes on the appliance and secure with screws See Figure 8 3 Install insert without surround attached into existing fireplace while pulling collar slide plate forward Install gas line into hole provided on sid...

Страница 24: ...Control If a remote control kit is used to control blower function the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel See Figure 8 4 Figure 8 4 Location of AUX300 for Remote Control Blower Function AUXILIARY 300 MODULE ...

Страница 25: ...TH CLASS A WOODBURNING PIPE HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING EXHAUST AIR VENT PIPE TERMINATION CAP LINK DV30B LINKSQ DV30 Installation LINK DV4 30B LINKSQ DV4 30 Installation INLET AIR VENT PIPE WARNING DO NOT BLOCK THIS PIPE END INLET ...

Страница 26: ...able leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are op...

Страница 27: ... appliance 10 10 Electrical Information B IntelliFire Plus Ignition System Wiring Wire an outlet box 110 120VAC in the bottom back corner of the existing solid fuel masonry or factory built fireplace to plug in the cord assembly The supplied cord assembly may also be routed out onto the hearth to a nearby outlet WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box t...

Страница 28: ...cessories should be done now to avoid reconstruction Follow instructions that come with those accessories Plug the cord into a convenient outlet Must use cord supplied NOTE USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHEEL FAN BLADES NOTE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED IT MUST BE REPLACED WITH TYP...

Страница 29: ...re controlled by the remote control The sensor switch and rheostat are no longer needed 2 Plug two cord assembly spade connectors together 3 Unplug fan cord assembly from standard cord assembly 4 Plug fan cord assembly into AUX300 module 5 Plug AUX300 module into the standard cord assembly NOTE USE ZIP TIES TO RESTRAIN THE LOOSE WIRES UNDERNEATH THE APPLIANCE AND KEEP THEM AWAY FROM THE BLOWER WHE...

Страница 30: ...ance to combustible material under the insert is 1 4 inch 6 mm Clearance from top of fireplace opening for combustibles extending 12 inches max is 12 inches Use leveling legs to raise insert minimum 1 4 inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to secti...

Страница 31: ...2 1 Bend retain ing tab down to hold back glass panel in position see Figure 12 2 2 Install left glass panel see Figure 12 1 Install retain ing bracket with the self drilling screw provided to hold the left glass panel in position see Figure 12 2 3 Install right glass panel see Figure 12 1 Install re taining bracket with the self drilling screw provided to hold the right glass panel in position se...

Страница 32: ...scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly The glass assembly fastens to the fireplace in four places Four of the fastening mechanisms are spring loaded glass latches An example of the glass latch is shown in Figure 12 3 To release glass assembly pull the two bott...

Страница 33: ...n or 1 8 in 3 mm 2 Pilot won t light there is no noise or spark A No power transformer installed incorrectly or depleted batteries Verify that transformer is installed and plugged into module Check voltage of transformer at connection to module Acceptable read ings of a good transformer are between 6 4 and 6 6 volts DC Bat tery power supply voltage must be at least 4 volts If below 4 volts replace...

Страница 34: ...ft side of pilot hood Flame sensing rod should glow shortly after ignition With a multi meter verify that current in series between module and sense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifications Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod C Module ...

Страница 35: ...595 20 3 16 513 B 34 5 8 879 30 5 8 778 C 31 5 8 803 27 1 2 699 D 15 11 16 398 12 3 16 310 E 24 1 16 611 20 7 16 519 F 21 1 8 537 17 5 8 448 G 15 11 16 403 14 5 8 372 H 11 3 4 298 10 1 16 256 I 20 7 16 518 17 432 J 1 3 4 44 1 3 4 44 MODEL DIMENSIONS Location COSMO I35 C COSMO I30 C Inches Millimeters Inches Millimeters K 4 13 16 122 4 13 16 122 L 10 1 16 256 9 1 8 232 M 2 7 16 62 2 7 16 62 N 5 127...

Страница 36: ...O I30 C HALO SI30 in 27 11 16 10 3 8 6 11 16 36 23 7 16 23 7 16 mm 703 264 170 914 595 584 11 COSMO I35 C HALO GI35 in 31 3 4 14 1 16 5 13 16 38 25 7 16 25 7 16 mm 806 357 148 965 646 635 11 D E C A F B A B C D E F COSMO I30 C FOLIO SI30 in 31 9 16 1 7 8 19 5 16 36 23 1 2 mm 802 48 491 914 584 13 COSMO I35 C FOLIO GI35 in 33 1 2 1 7 8 21 5 16 38 25 1 2 mm 851 48 541 965 635 13 G A B C D E F ...

Страница 37: ...0B LINK ZC ADPB DV 46DVA GK FLEX CNCT LINK DV4 30B LINKSQC DV30 COPPER LINKSQB DV30 BLACK LINKSQC DV4 30 COPPER LINKSQB DV4 30 BLACK B Vent Kits Components Direct Vent Flex Liner Kits see Figure 14 3 LINK DV30B Masonry 3 inch flex liner kit Expands to 30 feet Includes two liners termination cap and flashing LINK DV4 30B Masonry 3 inch flex liner kit Expands to 30 feet and 4 feet respectively Inclu...

Страница 38: ... 0023696931 2206 012 Post 0023696931 2206 013 Flex Pipe Handle 438 351 Gasket Pre 0023696931 2206 401 Post 0023696931 2206 178 2 Burner Assembly 2203 007 Y 3 Burner Leg Pre 0023959532 2203 103 Post 0023959532 2239 106 4 Base Pan Pre 0023959532 2239 100 Post 0023959532 2239 107 5 Valve Assembly Refer to valve page 6 Glass Door Assembly GLA 2206 Y 7 Rheostat Knob 100 512 Y 8 Control Panel 2205 129 9...

Страница 39: ...mbly Pre 0023696931 2205 012 Post 0023696931 2205 013 Flex Pipe Handle 438 351 Gasket Pre 0023696931 2206 401 Post 0023696931 2206 178 2 Burner Assembly 2204 007 Y 3 Burner Leg Pre 0023959532 2238 103 Post 0023959532 2238 106 4 Base Pan Pre 0023959532 2238 100 Post 0023959532 2238 107 5 Valve Assembly Refer to valve page 6 Glass Door Assembly GLA 2205 Y 7 Rheostat Knob 100 512 Y 8 Control Panel 22...

Страница 40: ...embly NG 2090 012 Y Pilot Assembly LP 2090 013 Y 5 4 Pilot Bracket 2239 112 5 5 Pilot Sleeves 2206 151 5 6 Grommet 2118 420 5 7 Control Panel Bracket 2205 128 5 8 Valve Bracket 2205 146 5 9 Flex Ball Valve Assembly 302 320A Y 5 10 Valve NG 2166 302 Y Valve LP 2166 303 Y 5 11 Brass Connector PKG of 5 303 315 5 Y 5 12 Remote Wire Assembly 2103 013 Y 5 13 Jumper wire 2187 198 Y 5 14 Battery Pack 2166...

Страница 41: ...sembly Bottom Qty 2 req 2155 045 Y Glass Latch Assembly Top Qty 2 req 339 121A Y Rheostat Temp Sensor Assembly SRV2206 800 Y Touch Up Paint TUP GBK 12 EMC Filter 2201 198 Cosmo I30 C Glass Refractory Back 2239 200 Glass Refractory Left 2239 201 Glass Refractory Right 2239 202 Jumper wire 2187 198 Y Conversion Kit NG NGK COSMOI30 C Y Conversion Kit LP LPK COSMOI30 C Y 3LORW 2UL FH 1 593 528 Y 3LORW...

Страница 42: ...___________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2015 DO NOT D...

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