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Installation and Operation Manual

WarnIng

This Heat-Timer control is strictly an operating control; it should

never be used as a primary limit or safety control. all equipment

must have its own certified limit and safety controls required by local

codes. The installer must verify proper operation and correct any

safety problems prior to the installation of this Heat-Timer control.

HT# 059296-00A

Provides Pump rotation,

auxiliary Pump activation, and

Pump Failure alarm Control

Pump-Lead-Lag

PLL

Содержание PLL

Страница 1: ...safety control All equipment must have its own certified limit and safety controls required by local codes The installer must verify proper operation and correct any safety problems prior to the installation of this Heat Timer control HT 059296 00A Provides Pump Rotation Auxiliary Pump Activation and Pump Failure Alarm Control Pump Lead Lag PLL ...

Страница 2: ... Power 8 Input Wiring 8 Pump Call Input Wiring 8 Flow Input Wiring 8 Output Wiring 8 Pump Output Wiring 9 Valve Output Wiring 9 Visual Audio Alarm Output Wiring 9 Web or EMS Alarm Output Wiring 9 Dip Switches 10 LEDs 11 Button 11 Wiring and Piping Diagrams 12 2 Pump 1 Call 1 Flow Wiring 12 2 Pump 1 Call 1 Flow Piping 13 2 Pump 1 Call 2 Flow Wiring 14 2 Pump 1 Call 2 Flow Piping 15 3 Pump 1 Call 1 ...

Страница 3: ...AC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G LED indicates the associated relay status...

Страница 4: ...otation using the appropriate dip switches for the mode selected See Dip Switches on page 10 1 Call 1 Flow 2 Pump Mode or 3 Pump Mode This mode is designed to rotate two system pumps in a hydronic application The PLL rotates the pumps based on either timed rotation or alternating demand per call The rotation options are selected via dip switches The pump call must be connected to Pump 1 input term...

Страница 5: ...ion is available in this mode The PLL control operates a single pump per boiler A maximum of two boiler pumps can be connected to a single PLL If any of the boiler pumps fail to provide proof of flow in 30 seconds the PLL will switch its operation to the Auxiliary pump Pump 3 P3 The valve outputs are used to operate solenoid valves to switch the system flow from the failed pump to the Auxiliary pu...

Страница 6: ...ric Ligh and Power Circuits 2 RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOU...

Страница 7: ...osure Base to the surface through the upper and lower mounting holes on the back of the enclosure Replace the Enclosure Display Module and its Mounting Screws Do not replace the Enclosure Wiring Cover until all wiring is done When purchasing a padlock for the enclosure the maximum shank diameter should not exceed Warning The PLL is an operating control only not a safety control It is the responsib...

Страница 8: ... 8 On 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS 10 11 12 13 14 15 16 17 18 19 L N RS 485 VALVES A1 A2 A3 PWR 24 20 22 21 23 25 29 27 26 28 30 CAUTION Risk of Electric Shock Use Copper Conductors Only Wire all circuits as Class I or Electric Ligh and Power Circuits 2A RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALV...

Страница 9: ...20VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA OUTPUT RATINGS PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G Visual Audio Alarm Output Wiring The PLL has 3 alarm outputs one for each of the pump outputs An Alarm output is triggered when its pump fails to provi...

Страница 10: ... 1 Input 1 2 3 4 5 6 7 8 On DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS RS 485 24 20 22 21 23 25 29 27 26 28 30 RM SET PLL UMP LEAD LAG DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS Per Call Rotation Dip4 On Dip5 Off Dip6 Off 1 Day Rotation Dip4 Off Dip5 On Dip6 Off 7 Day Rotation Dip4 Off Dip5 Off Dip6 On Pump 1 Call Input Flow 1 Input 1 2 3 4 5 6 7 8 On DO NOT APPLY ANY VOLTAGE TO INPU...

Страница 11: ...ATINGS 120VAC 60Hz 12VA MAX C1 C2 PUMP CAL ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G Troubleshooting Power LED Not On Check the power wiring to the PLL using a voltmeter set to AC The PLL requires 120 VAC power source Pump Output Relays do not Turn On To test any of the pump output relays energize the relay by first setting the control to 3 Call 3 Flow ...

Страница 12: ...s 2A RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G Pump 1 C...

Страница 13: ... 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 3 G Alert Heat Timer is aware that each installation is unique Thus Heat Ti...

Страница 14: ...ESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G Pump 1 Call np...

Страница 15: ...LS 10 11 12 13 14 15 16 17 18 19 L N RS 485 VALVES A1 A2 A3 PWR 24 20 22 21 23 25 29 27 26 28 30 CAUTION Risk of Electric Shock Use Copper Conductors Only Wire all circuits as Class I or Electric Ligh and Power Circuits 2 RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAX...

Страница 16: ... RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G ump 1 Call n...

Страница 17: ...RMINALS 10 11 12 13 14 15 16 17 18 19 L N RS 485 VALVES A1 A2 A3 PWR 24 20 22 21 23 25 29 27 26 28 30 CAUTION Risk of Electric Shock Use Copper Conductors Only Wire all circuits as Class I or Electric Ligh and Power Circuits 2 RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LA...

Страница 18: ... Power Circuits 2A RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VA...

Страница 19: ...7 8 On 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS 10 11 12 13 14 15 16 17 18 19 L N RS 485 VALVES A1 A2 A3 PWR 24 20 22 21 23 25 29 27 26 28 30 CAUTION Risk of Electric Shock Use Copper Conductors Only Wire all circuits as Class I or Electric Ligh and Power Circuits 2 RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALV...

Страница 20: ...120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE 1 VALVE 2 PUMP 1 ALARM RESET PLL PUMP LEAD LAG MAXIMUM 6A TOTAL FOR ALL CIRCUITS INPUT RATINGS 120VAC 60Hz 12VA MAX DIP SWITCHES 31 C1 C2 C3 F1 F2 F3 PUMP CALL FLOW INPUTS ALARMS V1 V2 L N L N 6 7 8 9 P2 P3 L N 4 5 P1 L N L N PUMPS OUTPUT SOURCING 120VAC 3 G ump 1 Call nput Pump 2 ...

Страница 21: ... 8 On 1 2 DO NOT APPLY ANY VOLTAGE TO INPUT TERMINALS 10 11 12 13 14 15 16 17 18 19 L N RS 485 VALVES A1 A2 A3 PWR 24 20 22 21 23 25 29 27 26 28 30 CAUTION Risk of Electric Shock Use Copper Conductors Only Wire all circuits as Class I or Electric Ligh and Power Circuits 2 RESISTIVE 120VAC 1 4 HP 120VAC 60Hz Pilot Duty 80VA 120VAC OUTPUT RATINGS ALARM 2 ALARM 3 COM POWER ALARM 1 PUMP 2 PUMP 3 VALVE...

Страница 22: ...he heating system boilers or electrical power system that is required for proper operation of any controls or other equipment installed by Heat Timer Corporation or any contractor Third Party products and services are not covered by this Heat Timer Corporation warranty and Heat Timer Corporation makes no representations or warranties on behalf of such third parties Any warranty on such products or...

Страница 23: ...Amp resistive at 120 VAC 60 Hz 15A total for all circuits 2 Pump Operating Modes 2 Pump 1 Call 1 Flow 1 Call 2 Flow 3 Pump Operating Modes 3 Pump 1 Call 1 Flow 2 Call 2 Flow 3 Call 3 Flow 3 Pump 3 Call 3 Flow Delay options Off or 6 minutes Dip Switch 4 LED 10 3 Pumps 2 Solenoid 3 Alarms 1 Power and 1 Comm future use Inputs 3 Pump Call inputs Dry Contact 3 Flow inputs Dry Contact Rotation Options P...

Страница 24: ...20 New Dutch Lane Fairfield NJ 07004 Ph 973 575 4004 Fax 973 575 4052 http www heat timer com HT 059296 00A ...

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