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43

LP CONVERSION

NOTE:

See Page 37 for Canadian

High-Altitude Derate

IMPORTANT:

LP gas from trucks

used to transport liquid-based
fertilizers can contain chemicals that
will damage the furnace. Verify that
your gas supplier does not use the
same trucks to transport materials
other than LP.

The valve can be converted to use
liquefied petroleum (LP) gas by
replacing the pressure regulator
spring with the conversion kit spring.
This LP kit spring allows the regulator
to maintain the proper manifold
pressure for LP gas.

NOTE:

Order the correct LP

conversion kit from the furnace
manufacturer. Furnace conversion to
LP gas must be performed by a
qualified installer, service agency or
the gas supplier.

ORIFICE INSTALLATION

LP Gas is a manufactured gas that
has consistent heating value across
most regions.

The NFGC guidelines are used with
the following exception:

The recommended LP Gas high
altitude orifice selections differ slightly
in that the NFGC LP orifice chart, as
they are not accurate for Rheem
products. The National Fuel Gas
Code LP orifices are based on an 11

⬙

of water column pressure at the
orifice, which differs from Rheem
products that use 10

⬙

of water column

at the orifice. This difference requires
a deviation from the NFGC orifice
size recommendations. The Sea
Level input should still be reduced by
4% per thousand ft. and the orifice
size must be selected based on the
reduced input selection chart below.

To change orifice spuds for either
conversion to LP or for elevation:

1. Shut off the manual main gas

valve and remove the gas
manifold.

2. Replace the orifice spuds.

3. Reassemble in reverse order.

4. Turn the gas supply back on and

check for proper operation and
manifold pressure. See Figures
40, 41 and 42.

5. Attach the notice label alerting

the next service technician that
the furnace has been converted
to LP gas.

FIGURE 40

TYPICAL LP KIT CONTENTS

ORIFICE ORDERING
INFORMATION

Orifice sizes are selected by adding
the 2-digit drill size required in the
orifice part number. Drill sizes
available are 39 through 64; metric
sizes available 1.10mm (-90) and
1.15mm (-91):

Orifice Part Number 62-22175-(drill
size)

Example 1:
#60 drill size orifice required
Part # 62-22175-60

Example 2:
1.15mm drill size orifice required
Part # 62-22175-91

Input (per

Altitude

burner) 15000

Orifice Size

0 to 2000 ft.

15000

1.15 mm

(factory)

2000

ⴕ

-3000

ⴕ

13200

1.15 mm

3000

ⴕ

-4000

ⴕ

12600

1.10 mm

4000

ⴕ

-5000

ⴕ

12000

#58

5000

ⴕ

-6000

ⴕ

11400

#59

6000

ⴕ

-7000

ⴕ

10800

#60

7000

ⴕ

-8000

ⴕ

10200

#62

8000

ⴕ

-9000

ⴕ

9600

#63

9000

ⴕ

-10000

ⴕ

9000

#64

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Содержание GF0-1D105AS60

Страница 1: ...ons and their installation should be in accordance with the manufacturer s recommendations and or local laws rules regulations or customs Upflow Models Downflow Horizontal Models Model Number Input Bt...

Страница 2: ...diameter exhaust pipe ft of pipe intake air no of elbows intake air ft of pipe exhaust pipe no of elbows exhaust pipe Exhaust vent temp TERMINATIONS DIRECT VENT VERTICAL Intake 12 min above roof snow...

Страница 3: ...ate of California to cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have label...

Страница 4: ...IN PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C...

Страница 5: ...AL LAWS RULES REGULATIONS OR CUSTOMS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY PROPERTY DAMAGE OR DEATH REFER TO THIS MANUAL INSTALLATION AND SERVICE MUST BE...

Страница 6: ...use FIRE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER TUBES DOING SO CAN CRACK THE HEAT EXCHANGER ASSEMBLY AND CAUSE CO2 TO BE RELEASED INTO THE ENVIRONM...

Страница 7: ...DE ADEQUATE VENTILATION AND DO NOT ASSEMBLE NEAR HEAT SOURCE OR AN OPEN FLAME DO NOT SMOKE AVOID SKIN OR EYE CONTACT OBSERVE ALL CAUTIONS AND WARNINGS PRINTED ON MATERIAL CONTAINERS FAILURE TO FOLLOW...

Страница 8: ...RAPES CARPETS AND OTHER HOUSEHOLD ARTICLES CAUTION WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIP...

Страница 9: ...ht of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one...

Страница 10: ...B149 is available from CSA INTERNATIONAL 178 Rexdale Blvd Toronto Ontario Canada M9W 1R3 GENERAL INFORMATION FIGURE 1 UPFLOW FURNACE FIGURE 2 DOWNFLOW HORIZONTAL FURNACE ITEM ITEM NO PART NAME NO PART...

Страница 11: ...FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE FUMES AND ODORS FROM TOXIC VOLATILE OR FLAMMABLE CHEMICALS AS WELL AS AUTOMOBILE EXHAUST AND CARBON MONOXIDE CO CAN BE DRAWN INTO THE LIVING SPACE...

Страница 12: ...with this furnace a be sure the air passes over the heat exchanger before passing over the cooling coil The cooled air passing over the warm ambient air inside the heat exchanger tubes can cause conde...

Страница 13: ...attic or crawl space installation it may be installed on combustible wood flooring or by using support brackets See Figure 5 5 IMPORTANT If installing in a utility room be sure the door is wide enoug...

Страница 14: ...0 1 2 0 111 2 5 60 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 117 3 75 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 123 4 75 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 123 4 5 90 21 19...

Страница 15: ...16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8 2 23 5 8 20 7 8 0 0 0 1 2...

Страница 16: ...0 123 75 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8...

Страница 17: ...ition the unit to minimize long runs of duct or runs of duct with many turns and elbows 2 Open the return air compartment UPFLOW FURNACE A SOLID METAL BASE PLATE MUST BE INSTALLED IN THE FURNACE BOTTO...

Страница 18: ...S Furnaces are equipped with safety switches in the control compartment to protect against overtemperature VENTING AND COMBUSTION AIR PIPING WARNING WARNING 4 Connect the furnace to the supply air ple...

Страница 19: ...ces The following steps should be followed with each appliance remaining connected to the original common vent system Place the appliance to be tested in operation while the other appliances remaining...

Страница 20: ...the flue products and are highly corrosive after they condense ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR...

Страница 21: ...Area Round Pipe Input Each Opening Size 45 000 11 25 square inches 4 60 000 15 00 square inches 5 75 000 18 75 square inches 5 90 000 22 50 square inches 6 105 000 26 25 square inches 6 120 000 30 00...

Страница 22: ...spaces crawl or attic that freely communicate with the outdoors and shall have a minimum free area of a 1 square inch for each 3 000 BTUH of the total input rating of all equipment located in the enc...

Страница 23: ...um clearances to combustibles are maintained between the PVC pipe and other pipes 5 All vent runs through unconditioned spaces where below freezing temperatures are expected should be insulated with 1...

Страница 24: ...IMPROPER LOCATION OR INSTALLATION CAN CAUSE STRUCTURAL OR EXTERIOR FINISH DAMAGE TO THE BUILDING Non direct venting location requirements are slightly different in some cases than direct venting Insta...

Страница 25: ...25 FIGURE 17 OTHER THAN DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Страница 26: ...nt pipe length is 5 feet Size the exhaust and combustion air intake pipes as specified in Table 2 This table lists the maximum allow able length in feet of the exhaust and combustion air intake pipes...

Страница 27: ...d horizontal intake air termination for all models is a 2 in PVC coupling with a wind deflector vane provided attached Cut a 21 4 in length of 2 in PVC pipe Connect this pipe and another 2 in PVC coup...

Страница 28: ...ternate horizontal direct vent termination kits RXGY D02 1 2 in tee with reducer assembly 2 1 2 in PVC 6 in dia trap 3 PVC vane 4 2 in PVC elbow 5 11 2 in PVC nipple with coupling 6 PVC strap 7 vent t...

Страница 29: ...NT KIT NO RXGY E03 This kit is for vertical horizontal intake air vent runs and may be installed through roofs and sidewalls One 5 diameter hole is required for the installation See Figure 19 for the...

Страница 30: ...rations in wall To prevent possibility of condensate freeze up or recirculation do not install vent kits one above the other NOTE The vent illustration in Figure 21 can be used for Non direct vent ter...

Страница 31: ...THE LAST 12 INCHES WITH 11 2 PVC PIPE ON 45 000 THROUGH 75 000 BTUH MODELS SEE DETAIL A 6 30 MAXIMUM EXPOSED VENT LENGTH PITCHED ROOF INSTALLATIONS NOTES 1 SUPPORT HORIZONTAL PIPE EVERY FOUR FEET 2 W...

Страница 32: ...32 FIGURE 24 DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations...

Страница 33: ...ustion air inlet minimum of 3 feet from the vent of any other gas or fuel burning appliance or clothes dryer to prevent recirculation of the flue gases into the furnace combustion air inlet The only e...

Страница 34: ...IS PERMITTED See Figures 26 and 27 for positioning of the terminations When more than two furnaces are to be vented there must be at least 4 feet between the first two furnaces and the third etc FIGUR...

Страница 35: ...pe fitting extending through the right side of the furnace top cover This opening has a pro tective cap which should be removed just prior to installing the exhaust pipe When 2 in pipe is used con nec...

Страница 36: ...drain or condensate pump IMPORTANT If installing the unit over a finished ceiling or living area be certain to install an auxiliary condensate drain pan under the entire unit extending out under the...

Страница 37: ...D NO KINKS ALLOWED CONDENSATE TRAP IFC MOUNTING PLATE TO FLOOR DRAIN DOWNFLOW UNITS To convert downflow models to left hand drain a kit RXGY H01 must be ordered from the distributor The kit includes a...

Страница 38: ...he elbow in the trap Cut the pipe so that it extends through the alternate drain hole in the left side of the cabinet one inch see Figure 34 Connect the1 2 PVC tee supplied with the furnace to the pip...

Страница 39: ...ke place with the furnace in the horizontal position Refer to Figure 36 for Steps 6 11 5 Locate the parts bag in the burner compartment Install two plastic plugs in the side of the jacket from bottom...

Страница 40: ...area where freezing temperatures may occur the furnace drain can freeze while shut off for long periods of time Provisions must be made to prevent freezing of condensate see Figure 2 Use a solvent cem...

Страница 41: ...line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue...

Страница 42: ...ion IMPORTANT ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures DISCONNECT the furnace and its individual shut off valve from the gas supply piping during an...

Страница 43: ...ts that use 10 of water column at the orifice This difference requires a deviation from the NFGC orifice size recommendations The Sea Level input should still be reduced by 4 per thousand ft and the o...

Страница 44: ...the same gas line as the furnace 4 Note or adjust the line gas pressure to give A 5 10 5 w c for natural gas B 11 13 w c for LP gas 5 Shut off the gas at the manual gas valve and remove the U Tube ma...

Страница 45: ...42 MANIFOLD PRESSURE READING FIGURE 43 UPFLOW GROUNDING CONNECTIONS JUNCTION BOX CONDENSATE TRAP CONTROL IS GROUNDED WHEN ATTACHED TO BLOWER LOW VOLTAGE TERMINALS IFC MOUNTING PLATE BLOWER COMPARTMEN...

Страница 46: ...electrical connections be certain that the voltage frequency and phase corresponds to that specified on the furnace rating plate For single furnace application maximum over current protection is 15 a...

Страница 47: ...y and return Furnaces must have same heating and blower capacity Twinning furnaces must operate off the same phase of power It should be noted that both blowers will run simultaneously when there is a...

Страница 48: ...IN CANADA AS AN ALTERNATE TO ADJUSTING THE BURNER ORIFICE SIZE THE MANIFOLD GAS PRESSURE MAY BE ADJUSTED THIS METHOD IS COVERED LATER IN THIS SECTION THIS METHOD OF ADJUSTING MANIFOLD PRESSURE MAY ON...

Страница 49: ...12 600 12 000 11 400 10 800 10 200 9 600 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual burner Btu size...

Страница 50: ...W C ALTITUDE INPUT OUTPUT ORIFICE SIZE MANIFOLD PRESSURE 0 2000 45 000 60 000 75 000 90 000 105 000 120 000 40 500 54 000 67 500 81 000 94 500 108 000 1 15mm 10 W C 2001 4500 40 500 54 000 67 500 81 0...

Страница 51: ...DEATH SEQUENCE OF OPERATION UT ELECTRONIC CONTROLS INVESYS CLIMATE CONTROLS UT Electronic Controls Direct Spark Ignition 1 Each time the thermostat contacts close the induced draft blower inducer beg...

Страница 52: ...OR LP GAS HEATING VALUE OF GAS BTU PER CU FT METER 900 1000 1040 1100 2500 LP INPUT SIZE BTU HR CU FT MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC ONE 1 12 1 20 1 23 1 28 3 20 45 000 TEN 12 0 13 20 13 50 1...

Страница 53: ...The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 48 If the measured temperature rise is...

Страница 54: ...90 750 1520 717 HIGH 2115 998 2050 967 1990 939 1945 917 1900 897 1795 847 1690 795 DOWNFLOW 11 x 7 1 2 LOW 820 387 790 373 760 359 725 342 690 326 650 306 610 288 3 HORIZONTAL MED LO 930 439 890 420...

Страница 55: ...G BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH The blower...

Страница 56: ...t from filter wash with detergent and water air dry thoroughly and reinstall Keep the filters clean at all times Vacuum dirt from filter wash with detergent and water air dry thoroughly and reinstall...

Страница 57: ...CKET ANGLE FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE SEE ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS 2 REQ D ANGLE DETAIL ROD FILTER SUPPORT ANGLE ASSEMBLY F FILTER ROD SUPPORT ANGLE FILTER SUPPOR...

Страница 58: ...y filters can restrict airflow The motor depends upon sufficient air flowing across and through it to keep from overheating SYSTEM OPERATION INFORMATION Advise The Customer 1 Keep the air filters clea...

Страница 59: ...during ignition trial If yes go to F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM...

Страница 60: ...60 FIGURE 52 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Страница 61: ...61 FIGURE 53 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION...

Страница 62: ...62...

Страница 63: ...63...

Страница 64: ...64 CM 1009...

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