Hearth & Home pelpro PP130 Скачать руководство пользователя страница 2

2

06/21

8390-016A

PELPRO TROUBLESHOOTING MANUAL

INTRODUCTION

The purpose of this troubleshooting guide is to provide step by step procedures for diagnosing issues with the PelPRO 

PP60, PP60-B, PP70, PP130, PP130-B. A digital or analog multimeter will be required for many of the troubleshooting steps 

in this guide.  

When troubleshooting with the multimeter, it’s important to disconnect the appliance from wall power while locating the 

electrical connections that need to be checked. Connect the multimeter to the test locations detailed in this guide and then 

plug the appliance back into wall power. Take care to avoid letting any exposed wires or connectors from contacting the 

metal chassis of the appliance or from touching exposed skin. The appliance is energized with 115VAC power from the wall 

and there is a risk of shock or electrocution. If you are not familiar or comfortable working with energized electrical circuits, 

please contact a certified NFI Installer or certified electrician to complete that portion of troubleshooting.

When instructed to check a appliance for power from the control board, the multimeter will need to be set to check Voltage, 

often displayed as “V” on the meter. If the meter is not auto-sensing, AC voltage will need to be chosen when specified in 

the instructions. AC voltage is also sometimes shown as ~ V on multimeters. If instructed to check VDC, DC voltage will 

have to be chosen on the multimeter. Voltage checks are typically used when motors and blowers are not running and we 

are attempting to determine if the component is bad or is the control board is not sending power to the component.

Some components can be verified for functionality by checking the resistance of the part. Igniters and fuses are the most 

common parts that can be verified by resistance checking with a multimeter. Resistance is measured in ohms (Ω) and 

most multimeters will have that symbol next to the resistance setting. Unlike voltage, resistance is always measured with 

the appliance completely deenergized from wall power. There is no risk of shock or electrocution when the appliance is 

unplugged  from  wall  power  and  components  are  being  verified  for  resistance.  When  resistance  is  being  checked,  this 

manual will provide an expected resistance in Ω, however a number slightly above or below the specified value does not 

indicate a bad component. If the multimeter shows MAX or Out of Range, this indicates infinite resistance, meaning an open 

circuit and a bad component. A resistance of 0 ohms for a component indicates an electric short circuit and again a bad 

component.

Содержание pelpro PP130

Страница 1: ...1 06 21 8390 016A SERVICE MANUAL PP60 PP60 B PP70 PP130 PP130 B...

Страница 2: ...ter If the meter is not auto sensing AC voltage will need to be chosen when specified in the instructions AC voltage is also sometimes shown as V on multimeters If instructed to check VDC DC voltage w...

Страница 3: ...Exhaust Combustion Blower 812 4400 Y Gasket Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly SRV7086 021 Y 6 Baf e Kit SRV7079 006 7 Fi...

Страница 4: ...5 1 Glass Assemlby SRV7081 173 Y 5 2 Rope Door 3 4 x 84 832 1680 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024 Y 5 5 Handle Black Phenolic Kit KS 5140 1442 Y 15 F...

Страница 5: ...Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly See Following Page Y 6 Baffle Kit SRV7079 006 7 Firepot SRV7077 003 Y 8 Igniter Chambe...

Страница 6: ...lass Assemlby SRV7081 173 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV7000 944 5 5 Handle Black Phenolic Kit KS...

Страница 7: ...Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 5 Door Assembly SRV7086 021 Y 6 Baffle Kit SRV7079 006 7 Firepot SRV7077 003 Y 8 Igniter Chamber Kit SRV7077 110 9 I...

Страница 8: ...Door 3 4 x 84 832 1680 Y 5 3 Hinge Pins Pkg of 2 433 1590 2 Y 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV7000 944 5 5 Handle Black Phenolic Kit KS 51...

Страница 9: ...Combustion Blower 812 4400 Y Gasket Between Blower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 4 Snap disc Manual Reset SRV230 0080 Y 5 Door Assembly SRV7086 021...

Страница 10: ...MENTS PART NUMBER 5 Door Assembly SRV7086 021 Y 5 1 Glass Assembly SRV7081 173 5 2 Rope Door 3 4 x 84 832 1680 5 3 Hinge Pins Pkg of 2 433 1590 2 5 4 Threaded Handle Assembly Kit SRV7093 024 Y 5 5 Han...

Страница 11: ...ower Housing and Stove SRV240 0812 Y Gasket Between Blower Housing and Motor 812 4710 Y 4 Snap disc Manual Reset SRV230 0080 Y 5 Door Assembly SRV7086 021 Y 6 Baffle Kit SRV7077 006 7 Firepot SRV7077...

Страница 12: ...86 021 Y 5 1 Glass Assembly SRV7081 173 5 2 Rope Door 3 4 x 84 832 1680 5 3 Hinge Pins Pkg of 2 433 1590 2 5 4 Threaded Handle Assembly Kit SRV7093 024D Y Shoulder Bolt 1 4 x 1 No longer available SRV...

Страница 13: ...13 06 21 8390 016A PART LOCATIONS Note Other models are in similar location Left Side Exhaust Blower Feed Motor Over Heat Snap Disc Igniter Right Side Convection Blower Control Board Dial Control...

Страница 14: ...light on dial control will change from a slow blink to rapid blink 2 Exhaust blower turns on 3 Igniter turns on 4 Vacuum switch closes 5 Feed motor will turn on after the 1 min igniter preheat sequen...

Страница 15: ...control will change its blinks to show the current power level Power level will vary depending on room temp vs set temp on the dial These times are at trim 0 7 Second Cycle PP60 PP60 B PP130 PP70 PP1...

Страница 16: ...Dial control will show a rapid yellow blink 15 Fire goes out in the firepot Appliance will continue to cool 16 Exhaust probe drops below 140 degrees and shuts the convection blower off 17 12 minute s...

Страница 17: ...adjusted too low 2 Red Blinks Exhaust Probe Failure A bad connection on the probe or a broken wire 3 Red Blinks Ambient Probe Failure A bad connection on the probe or a broken wire 4 Red Blinks Misse...

Страница 18: ...nition Page 27 8 Flashes Exhaust Over Temperature Page 20 SYMPTOM Not Feeding Pellets Page 37 Not Lighting the Fuel Page 34 Lazy or Sooty Flames Page 21 No Power Page 39 Convection Blower Not Coming O...

Страница 19: ...appliance body APPLY HEAT TO EXHAUST SENSOR IS THE EXHAUST PROBE SENSOR WORKING IS THE EXHAUST PROBE SENSOR SECURED TO THE EXHAUST BLOWER SYSTEM IS REPAIRED IS THE BLOWER RUNNING YES NO REPLACE THE C...

Страница 20: ...ER BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED BLACK BLACK CONVECTION BLOWER TROUBLESHOOTING CONVECTION BLOWER VOLTS RANGE 62VAC TO 115VAC 5VAC Convection blower range changes depending on power lev...

Страница 21: ...THE REPAIR BY CLEANING OR REPLACING THE COMPONENT OR REPLACING THE CONTROL BOARD IS THE FEED MOTOR RUNNING IN A CYCLE MODE 1 TO 4 SEC ON TIME EVERY 7 SEC YES NO IS THE FUSE IN THE CONTROL BOARD GOOD...

Страница 22: ...EXHAUST PROBE WILL READ AROUND 100K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO GET SMALLER 8 FLASHES EXHAUST OVER TEMPERATURE BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED...

Страница 23: ...CING THE COMPONENT OR REPLACING THE CONTROL BOARD IS THE FEED MOTOR RUNNING IN A CYCLE MODE 1 TO 4 SEC ON TIME EVERY 7 SEC YES NO IS THE FUSE IN THE CONTROL BOARD GOOD UNPLUG THE APPLIANCE AND REMOVE...

Страница 24: ...he Exhaust Blower Refer to Owner s manual for more instructions FIREPOT FIREPOT BAFFLES BAFFLES Firestop Rain Cap Flashing Ceiling Support Non combustible Hearth Pad 3 min or follow pipe manufacture l...

Страница 25: ...CK FOR OBSTRUCTIONS SYSTEM IS REPAIRED IS THE AUGER FEEDING PELLETS INTO THE FIREPOT YES NO MAKE SURE THE HOPPER LID IS CLOSED DID ANY RED ALARM CODES FLASH AFTER 5 MINUTES OF OPERATION PROCEED TO THE...

Страница 26: ...1 2 3 4 O N AUTO AL A R M Dial Control Hopper Lid Switch Igniter Behind Firepot Ambient Probe Back Side Serial Number Back Side Inside Stove Body Snap Disc Vacuum Switch Convection Blower Exhaust Blo...

Страница 27: ...AN FIREBOX AND VENTING SYSTEM CHECK WIRE AND HOSE CONNNECTION TO SWITCH DOES SWITCH CLOSE TO LESS THAN 0 5 WITH EXHAUST BLOWER YES REPLACE VACUUM SWITCH YES NO VACUUM SPECS WITH DIAL CONTROL ON 0 TRIM...

Страница 28: ...olumn while the exhaust blower is running on HIGH on a cold appliance NO Fire ALL VACUUM READINGS ARE MEASURED IN INCHES OF WATER COLUMN LONG VERTICAL VENT RUNS WILL PRODUCE GREATER VACUUM COMPARED TO...

Страница 29: ...ID A FIRE START REMOVE FEED SYSTEM AND CHECK FOR OBSTRUCTIONS SYSTEM IS REPAIRED IS THE AUGER FEEDING PELLETS INTO THE FIREPOT YES NO MAKE SURE THE HOPPER LID IS CLOSED IS THE IGNITER GETTING HOT CHEC...

Страница 30: ...06 21 8390 016A IGNITER BLACK WHITE PURPLE PURPLE BLUE BLUE ORANGE WHITE BLACK BLACK VOLTAGE TEST POINTS IGNITER SPECS 300W 115 VAC RESISTANCE 48 OHMS 4 FLASHES MISSED IGNITION IGNITER TROUBLESHOOTIN...

Страница 31: ...INTO THE BOARD YES NO MAKE THE REPAIR BY REPLACING THE PROBE OR FIXING THE CONNECTION DID THE ALARM CODE GO AWAY PLUG THE PROBE BACK INTO THE CONTROL BOARD YES NO NO YES DID THE ALARM CODE GO AWAY AF...

Страница 32: ...READ AROUND 10 2K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO GET SMALLER 3 FLASHES AMBIENT PROBE ALARM APPLIANCE IS NOT SENSING TEMP IN THE ROOM AMBIENT TEMP PROBE BLACK W...

Страница 33: ...INTO THE BOARD YES NO MAKE THE REPAIR BY REPLACING THE PROBE OR FIXING THE CONNECTION DID THE ALARM CODE GO AWAY PLUG THE PROBE BACK INTO THE CONTROL BOARD DID THE ALARM CODE GO AWAY AFTER PLUGGING T...

Страница 34: ...PLE BLUE BLUE ORANGE WHITE BLACK BLACK EXHAUST TEMP PROBE TEST POINT AT ROOM TEMPERATURE THE EXHAUST PROBE WILL READ AROUND 100K OHMS AS HEAT IS APPLIED TO THE PROBE THE OHMS READING WILL CONTINUE TO...

Страница 35: ...APPLIANCE BACK IN AND TURN APPLIANCE ON AFTER A FEW MINUTES DID A FIRE START SYSTEM IS REPAIRED IS THE EXHAUST BLOWER COMING ON YES NO REPLACE THE IGNITER IS THE IGNITER GETTING HOT MAKE THE REPAIR B...

Страница 36: ...36 06 21 8390 016A NOT LIGHTING THE FUEL 1 Check Igniter 2 Check Firepot Position...

Страница 37: ...ULTIMETER IN VAC TO WIRE TEST PORTS SHOWN ON THE NEXT PAGE DOES THE METER SHOW AT LEAST 100 VAC APPLIANCE REPAIRED ARE WIRES PLUGGED INTO THE BLOWER YES NO REPLACE CONTROL BOARD YES NO YES REPLACE EXH...

Страница 38: ...38 06 21 8390 016A EXHAUST TEMP PROBE M EXHAUST BLOWER BLACK WHITE PURPLE PURPLE BLUE BLUE WHITE RED BLACK BLACK TEST POINTS EXHAUST BLOWER NOT COMING ON...

Страница 39: ...IN AND TURN APPLIANCE ON APPLIANCE REPAIRED CLOSE THE HOPPER LID YES NO DOES AUGER FEED PELLETS OPEN HOPPER LID PRESS HOPPER LID SWITCH DOWN WITH FINGER DOES AUGER FEED PELLETS NO FOLLOW VACUUM SWITC...

Страница 40: ...S CLOSED VACUUM SWITCH IS CLOSED WHEN THE EXHAUST BLOWER IS ON FEED MOTOR RUNS ON 115 VAC ALL CIRCUITS MUST BE CLOSED FOR THE FEED MOTOR TO WORK M FEED MOTOR VACUUM SWITCH BLACK WHITE PURPLE PURPLE BL...

Страница 41: ...FUSE FROM CONTROL PANEL TO CHECK IF IT IS GOOD TOUCH MULTIMETER LEADS TO BOTH ENDS OF THE FUSE IN MODE GOOD FUSE WILL SHOW LESS THAN 1 SYSTEM IS REPAIRED IS THE SNAP DISC ON THE AUGER TUBE TRIPPED YE...

Страница 42: ...POT FEED ADJUST GND POT FEED ADJUTS SIG LED RED LED AMBER LED GREEN FUSE M M M 110 V LINE NEUTRAL IGNITER FEED MOTOR EXHAUST BLOWER CONVECTION BLOWER VACUUM SWITCH BLACK WHITE PURPLE PURPLE BLUE BLUE...

Страница 43: ...S REPAIRED IS THERE A GREEN BLINKING LIGHT ON THE DIAL CONTROL YES NO REPLACE THE DIAL CONTROL HARNESS ARE THERE ANY BROKEN WIRES IN THE DIAL CONTROL HARNESS DOES THE BLINK CHANGE IF YOU TURN ON THE D...

Страница 44: ...TE WIRE FOR DIAL 10K OHMS TO 0 OHMS OFF TO HI SET TEMP VCC SET TEMP GND SET TEMP SIG FEED ADJUST VCC FEED ADJUST GND FEED ADJUST SIG LED RED LED AMBER LED GREEN BLACK WHITE PURPLE PURPLE BLUE BLUE WHI...

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