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Pump Stroke Counter 

User’s Manual – 

2100, Rev D

 | Aug 2014

 

 

                               

19

7.F  Proximity Sample Installation Details 
 

SUBJECT: Modify Inspection Plate 
 
DATE:  May 4, 2011 
 
This memo is to cover the basic step by step instructions on modifying the Wirth 2200 
Series Mud Pumps to install the HDI Proximity Sensors for proper installation whether 
interfacing directly with the HDI 2100 Pump Stroke Counter or our HDI V9000 Virtual 
Control System.  
 
Per the supplied drawing from the Aker manufacturing plant in Germany, marked Appendix 
A, you will need a two (2) man team to complete the basic work.   Please review both 
Appendix A and B so you can become familiar to the additional reference documents. 
 
You will need to have the following supplies with you to avoid any unexpected delays: 
 

1.

 

Plastic (approx. 2mm thick) to cover the inspection plate while the inspection is 
removed and modifications are being completed to prevent debris from entering 
the Mud Pump.   See attached picture showing the inspection plate removed. 

2.

 

Tape – to secure the plastic to the mud pump 

3.

 

Torque Wrench suitable to the specified tolerances for the mud pump 

4.

 

Socket / Wrench Set to remove the inspection plate bolts approx. ¾”, see Aker 
team or manual for actual sizes. 

5.

 

HDI Sensor kits – specific bracket for pump model and manufacturer (2200 is the 
M368) 

6.

 

Tape Measure 

7.

 

Drill / Tap for ¾-10 

 
Step 1  

First is to loosen all the bolts on the inspection plate after ensuring you have the 

correct materials. 
 
Step 2 
 

Remove the inspection plate and put to the side for measuring for modification using 

Appendix A.  Give to the appropriate personnel to make the necessary modifications 
ensuring that you noted top and bottom references.    
 
Step 3 
 

Depending on the location of the piston when the pump was stopped you may be 

able to install the M368 bracket without any additional work.   Remove the (2) bolts in order 
to install the bracket as shown in Appendix B.   Install Magnet as noted in the hole placement 
on Appendix B and secure the bracket to the piston.    Using the manufacturing 
specifications, please follow their procedure to Torque the bolts and suggest that they 
oversee this process.  
 

Содержание 2100

Страница 1: ...HDI 2100 Pump Stroke Counter USER S MANUAL Revision D ...

Страница 2: ...1 Microswitch Sensor o 2 C 2 Proximity Sensor 2 D Certification Section 3 Installation 8 3 A Control Head 3 B Cable Assembly o 3 B 1 Microswitch Sensor o 3 B 2 Proximity Sensor 3 C Sensor Assembly o 3 C 1 Microswitch Sensor o 3 C 2 Proximity Sensor Section 4 Maintenance 10 4 A Power Pack 4 B Processor Boards 4 C Sensors 4 D Increasing Existing PSC Pump Capacity Section 5 Troubleshooting 11 5 A Bat...

Страница 3: ...echnical Overivew 14 7 A General Layout Overview 7 B Sensor Illustrations 7 C Exploded BOM 7 D Common Operational Spare Parts 7 E Proximity Sensor Mounting Brackets 7 F Proximity Sensor Sample Installation Section 8 Warranty 21 Appendix 22 HDI 2100 Specification Sheet ...

Страница 4: ...settle to the bottom of the box or be thrown out misplaced if previously inspected by a freight forwarder or third party Customs during transit If any items are missing contact the freight forwarder or third party If there are still missing items please contact HDI 1 C Cautionary Information Power This system is typically configured with an internal power pack and dry contact sensors that will be ...

Страница 5: ...Head The Control Head has two 2 LCD windows that display combined total strokes overall an individual total count per pump and strokes per minute SPM on each pump The upper LCD window displays total strokes for all active pumps as well as total strokes for each individual pump There is a maximum digit display limitation of 65 535 for the total stroke count window This will require periodic reset T...

Страница 6: ...rops below 3 x VDC so the user is able to secure a spare replacement The symbol appears when the battery has roughly 30 45 remaining days of use 3 Pump Monitored C displays the active pump being monitored This format is also used in the upper window if an individual pump is being displayed to show an individual pump s stroke total 4 Display D toggles the top screen between Total System Strokes and...

Страница 7: ... and monitoring a minimum stroke per minute SPM rate of 11 SPM and a maximum of 300 SPM There are two different sensor configurations show below Further detail is found in Section 7 2 C 1 Microswitch Sensor The Microswitch is a standard limit switch with a contact lever box wand and a 5 C Clamp The contact lever box comes with a NPT gland entry 2 C 2 Proximity Sensor The Proximity Sensor is compri...

Страница 8: ... the Control Head The Lock Nuts will not be needed as the Control Head has threaded holes Caution Take care to not over tighten the Bolts as cracking the Front Lens is possible 3 B Cable Assembly The Cable Assembly by default is arranged differently depending on the type of Sensor ordered Cable lengths are ordered in increments of five 5 feet 3 B 1 Microswitch Cable The Cable Assembly is configure...

Страница 9: ...l need to know the specific pump model and manufacturer being monitored so that HDI can review its list of existing fabricated brackets See current available bracket list provided by HDI in Section 7 E of this manual Note The proximity sensors require careful measurements to ensure proper installation The Sensors can double stroke on the out and return stroke The all thread pick up sensor stem is ...

Страница 10: ...specific pump s SPM rate the user may be able to simulate signals to help isolate which PCB has failed Section 5 provides some basic troubleshooting tips Additionally please contact HDI Technical Support for additional suggestions 4 C Sensors Depending on the pump configuration either sensor type can be replaced as a full assembly kit or partial components based on what components have been damage...

Страница 11: ...lat head screwdriver to twist the rod to simulate a stroke the installation can be tested to see if the pump s contact point is properly striking the Microswitch sensor If simulating the stroke displays properly on the Control Head the pump s contact point is not making contact with the rod Adjust rod sensor location to allow the rod to be properly struck during each pump stroke Opening the contac...

Страница 12: ...ystem s wiring configuration for testing Test either board by tapping the faulty pump s wires with the common For example to test Pump 2 on a 2 Pump System tap the pins B and C 1 Pump 1 Pump 2 Pump 2 Pump 3 Pump 3 Pump 4 Pump 4 Pump Pin A Black P1 A B Black P1 A C Black P1 A D Black P1 A E Pin B White White P2 B C White P2 B D White P2 B E Pin C Green Red P3 C D Red P3 C E Pin D Green Common P4 D ...

Страница 13: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 13 ...

Страница 14: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 14 Section 7 Technical Overview 7 A General Layout Overview ...

Страница 15: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 15 7 B Sensor Illustrations ...

Страница 16: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 16 7 C Exploded BOM ...

Страница 17: ...SENSOR PUMP REPLACEMENT KIT W CLAMPS AND MOUNTING HARDWARE 9 ELESWTH0101CNTPS CONTACT SWITCH PUMP STROKES 10 ELESWTH0102LVRCN CONTACT SWITCH LEVER WAND 11 HDI2100PROXKITAD PROXIMITY SENSOR KIT W 2 PIGTAIL CABLE W CONNECTOR FOR CLIENT TO INSTALL ON EXISTING CABLE AND PICK UP MAGNET ASSY REPLACEMENT KIT ONLY 12 FAB7103M513MGTAA PSC PROXIMITY MAGNET ASSY 13 HDI2100PROXKIT50 PROXIMITY SENSOR KIT W PIC...

Страница 18: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 18 7 E Proximity Mounting Brackets ...

Страница 19: ...ng the inspection plate removed 2 Tape to secure the plastic to the mud pump 3 Torque Wrench suitable to the specified tolerances for the mud pump 4 Socket Wrench Set to remove the inspection plate bolts approx see Aker team or manual for actual sizes 5 HDI Sensor kits specific bracket for pump model and manufacturer 2200 is the M368 6 Tape Measure 7 Drill Tap for 10 Step 1 First is to loosen all ...

Страница 20: ...etween the magnet and all thread This measurement needs to be verified to ensure they do not collide inside once the pump is re assembled Once you are certain the measurements are correct install the washers and nuts on the stem so the pump vibration does not cause the stem to become loose and create potential damage Step 5 Install the Inspection plate back on to the pump and route the cable lead ...

Страница 21: ...under the provisions of this warranty shall be shipped prepaid to HDI and returned to the customer prepaid by HDI This is to include all applicable custom clearance fees etc for inbound international shipments All products not accepted under the provisions of this warranty shall be shipped prepaid to HDI and returned freight collect HDI shall not be responsible for repair or replacement of product...

Страница 22: ...s stainless steel piezo switches for long life Labels are engraved permanently on the front panel The entire package is constructed to operate in harsh environments and high vibration conditions encountered for both land and offshore drilling ATEX certification is available upon request Specifications Dimensions 8 X8 X4 LXWXD 20 3X20 3X10 2 cm Weight 5 Lbs 2 27 Kgs Case Material Stainless steel Fr...

Страница 23: ...ISO 9001 2008 Office Phone 713 688 8555 After Hours Support 713 819 6103 Effective June 2014 4130 Directors Row Copyright 2014 Houston TX 77092 Revision D August 2014 ...

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