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TriStar

 Pump Series __________            _____                 ________________________________Page 3 of 15

 

 

 

 

WARNING 

– 

It is required that licensed electricians do all electrical wiring.  Risk of 

Electric Shock.

  Hazardous voltage can shock, burn, and cause death or serious property damage.  To 

reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply.  Provide a 
properly located electrical receptacle.  All electrical wiring MUST be in conformance with applicable local 
and national codes and regulations.  Before working on pump or motor, turn off power supply to the pump. 
 

 

 

WARNING 

– 

To reduce the risk of electric shock replace damaged wiring immediately.  Locate conduit to prevent abuse 

from lawn mowers, hedge trimmers and other equipment.

 

 

 

WARNING

 – 

Install a Ground Fault Circuit Interrupter (GFCI) in the circuit.  For size of GFCI required and test 

procedures for GFCI, see manufacturer’s instructions.  Pump MUST be permanently connected to GFCI.

 

 

 

WARNING

 – 

Failure to bond pump to pool structure will increase risk for electrocution and could result in injury or 

death.  To reduce the risk of electric shock, see installation instructions and consult a professional electrician on how to bond pump.  
Also, contact a licensed electrician for information on local electrical codes for bonding requirements.   
 

Notes to the electrician: 

 
Use a solid copper conductor, size 8 or larger.  Run a continuous wire from external bonding lug to reinforcing rod or mesh.  Connect 
a No. 8 AWG (8.4 mm

2

) solid copper bonding wire to the pressure wire connector provided on the motor housing and to all metal 

parts of swimming pool, spa, or hot tub, and to all electrical equipment, metal piping (except gas piping), and conduit within 5 ft. (1.5 
m) of inside walls of swimming pool, spa, or hot tub.  

IMPORTANT -

 Reference NEC codes for all wiring standards including, but 

not limited to, grounding, bonding and other general wiring procedures.  

 

 

WARNING

 – 

Suction Entrapment Hazard.  

Suction in suction outlets and/or suction outlet covers which are damaged, broken, cracked, missing, or 
unsecured cause severe injury and/or death due to the following entrapment hazards: 

Hair Entrapment

- Hair can become entangled in suction outlet cover. 

Limb Entrapment

- A limb inserted into an opening of a suction outlet sump or suction outlet cover that 

is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or 
swelling of the limb. 

Body Suction Entrapment

- A differential pressure applied to a large portion of the body or limbs can result in an 

entrapment.  

Evisceration/ Disembowelment

- A negative pressure applied directly to the intestines through an unprotected suction outlet 

sump or suction outlet cover which is damaged, broken, cracked, missing, or unsecured can result in 
evisceration/disembowelment. 

Mechanical Entrapment

- There is potential for jewelry, swimsuits, hair decorations, fingers, toes, or knuckles to be caught 

in an opening of a suction outlet cover resulting in mechanical entrapment.

 

 

 

WARNING

 - 

To Reduce the risk of Entrapment Hazards:

 

- When outlets are small enough to be blocked by a person, a minimum of two functioning suction 
outlets per pump must be installed.  Suction outlets in the same plane (i.e. floor or wall), must be 
installed a minimum of three feet (3’) [0.91 meter] apart, as measured from near point to near 
point. 
- Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by 
a user. 

- Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas. 
- The maximum system flow rate shall not exceed the values shown in the “Pipe Sizing Chart” found at the bottom of page 5 
of this manual. 
- Never use pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached. 
- Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately. 
- In addition to two or more suction outlets per pump installed in accordance with latest IAF (formerly NSPI) standards and 
CPSC guidelines, follow all national, state, and local codes applicable. 

 

- Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended. 

Содержание SP3215X20 SP3015EEAZ SP3015X20AZSP3215EE SP3220X25 SP3020EEAZ SP3020X25AZSP3220EE

Страница 1: ...educing maintenance requirements NOTE To prevent potential injury and to avoid unnecessary service calls read this manual carefully and completely SAVE THIS INSTRUCTION MANUAL HAYWARD POOL PRODUCTS INC 620 DIVISION STREET ELIZABETH NJ 07207 908 351 5400 WWW HAYWARDPOOL COM TriStar Pump Replacement Guide TriStar TriStar Super II Super II Model No Model No Model No Model No Full Rated Max Rated Full...

Страница 2: ...t cannot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity Though this product is designed for outdoor use it is strongly advised to protect the electrical components from the weather Select a well drained area one that will not flood when it rains It requires free circulation...

Страница 3: ...n suction outlets and or suction outlet covers which are damaged broken cracked missing or unsecured cause severe injury and or death due to the following entrapment hazards Hair Entrapment Hair can become entangled in suction outlet cover Limb Entrapment A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged broken cracked missing or not securely attached...

Страница 4: ... filter manual air relief valve must be in open position Do not operate pool and spa circulation system if a system component is not assembled properly damaged or missing Do not operate pool and spa circulation system unless filter air relief valve body is in locked position in filter upper body All suction and discharge valves MUST be OPEN when starting the circulation system Failure to do so cou...

Страница 5: ...meet all local and national codes Fasten pump to base or pad with screws or bolts to further reduce vibration and stress on pipe or hose joints The base MUST be solid level rigid and vibration free Pump mount must Allow pump inlet height to be as close to water level as possible Allow use of short direct suction pipe to reduce friction losses Allow for gate valves in suction and discharge piping B...

Страница 6: ...connecting to electrical power supply Failure to ground and bond pump motor can cause serious or fatal electrical shock hazard Do NOT ground to a gas supply line To avoid dangerous or fatal electrical shock turn OFF power to motor before working on electrical connections Ground Fault Circuit Interrupter GFCI tripping indicates electrical problem If GFCI trips and won t reset consult electrician to...

Страница 7: ...nt metal piping except gas piping and conduit within 5 ft 1 5 m of inside walls of swimming pool spa or hot tub Wiring WARNING All wiring must be done by a licensed electrician Pump MUST be permanently connected to circuit If other lights or appliances are also on the same circuit be sure to add their amp loads before calculating wire and circuit breaker sizes Use the load circuit breaker as the M...

Страница 8: ... piping system using filter manual air relief valve See filter owner s manual for more details 4 If water source is higher than the pump pump will prime itself when suction and outlet valves are opened If water source is lower than the pump unscrew and remove strainer cover fill strainer housing with water 5 Clean and lubricate strainer cover O ring with Jack s 327 if necessary 6 Replace strainer ...

Страница 9: ...over from strainer housing See Parts Diagram on page 11 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is removed of water re install the strainer cover and drain plugs Store pump in a dry area Shaft Seal Change Instructions IMPORTANT SAFETY INSTRUCTIONS PLEASE READ AND FOLLOW ALL INSTRUCTIONS When s...

Страница 10: ...press it firmly into the recess of the seal plate item 15 with the polished ceramic surface facing out 9 Reassemble the motor to the seal plate item 15 using the four 4 3 8 x 1 bolts item 18 and re attach the motor support item 20 to the seal plate item 15 10 Gently wipe the black polished surface of the spring seal assembly item 13 with a soft cotton cloth 11 Press the spring seal assembly item 1...

Страница 11: ...1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing 2 x 2 1 2 with Drain Plugs threaded style 1 4 SPX3200DLS Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring 10 SPX3200DLSB Strainer Cover Kit Biguanide Sanitizer Applications Only NOT Pressure Testable 10 5 SPX3200S Strainer Cover O Ring 10 6 SPX3200M Strainer Basket 15 7 SPX3200Z8 Diffuser Screw 1 8 SPX4000Z1 Diffuser O Ring 1...

Страница 12: ...3207Z1BER SPX3207Z1PE SPX3207C SP3210EE SPX3210Z1BER SPX3210Z1PE SPX3210C SP3215EE SPX3215Z1BER SPX3215Z1PE SPX3215C SP3220EE SPX3220Z1BER SPX3220Z1PE SPX3220C SP3230EE SPX3230Z1BER SPX3230Z1PE SPX3230C SP32102EE SPX3210Z2BER SPX3210Z2PE SPX3210C SP32152EE SPX3215Z2BER SPX3215Z2PE SPX3215C SP32202EE SPX3220Z2BER SPX3220Z2PE SPX3220C Full Rate Pumps SP323063 SPX3230Z1DR SPX3230Z1PE3 SPX3230C SP3205...

Страница 13: ...iner housing is filled with water and cover o ring is clean Ensure o ring is properly seated in the cover o ring groove Ensure o ring sealing surface is lubricated with Jack s 327 and that strainer cover is locked firmly in position Lubricant will help to create a tighter seal 2 Loose connections on suction side Solution Tighten pipe union connections NOTE Any self priming pump will not prime if t...

Страница 14: ...any joint low water level in pool and unrestricted discharge return lines Solution Correct suction condition or throttle return lines if practical Holding hand over return fitting will sometimes prove this point or putting in a smaller eyeball fitting 2 Vibration due to improper mounting etc Solution Mount the pump on a level surface and secure the pump to the equipment pad 3 Foreign matter in pum...

Страница 15: ...he warranty period except as a result of freezing negligence improper installation use or care shall be repaired or replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective components or parts should be returned transportation paid to the place of purchase or to the nearest authorized Hayw...

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