Haybuster 2100 BALEBUSTER Скачать руководство пользователя

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2 1 0 0 B A L E B U S T E R

O P E R A T I N G I N S T R U C T I O N S

DuraTech Industries uses industry accepted

ANSI

ASAE

standards in labeling its products for safety and

operational characteristics.

DANGER:

Indicates an imminently

hazardous situation that, if not avoided, will

result in death or serious injury. This signal

word is to be limited to the most extreme

situations, typically for machine components

that, for functional purposes, cannot be

guarded.

WARNING:

Indicates a potentially

hazardous situation that, if not avoided, could

result in death or serious injury, and includes

hazards that are exposed when guards are

removed. It may also be used to alert against

unsafe practices.

CAUTION:

Indicates a potentially hazardous

situation that, if not avoided, may result in

minor or moderate injury. It may also be used

to alert against unsafe practices.

Saf

Safety-Aler

ety-Aler

ety-Alert Symbol

t Symbol

Read and recognize safety information. Be alert to

the potential for personal injury when you see this

safety-alert symbol.

DANGER

INFORMATION

CAUTION

WARNING

This manual uses the symbols to the right to denote

important safety instructions and information.

The

DANGER

WARNING

and

CAUTION

symbols are

used to denote conditions as stated in the text above.

Furthermore, the text dealing with these situations is

surrounded by a box with a white background, will begin

with

DANGER

WARNING

, or

CAUTION

The

INFORMATION

symbol is used to denote

important information or notes in regards to maintenance

and use of the machine. The text for this information is

surrounded by a box with a light grey background, and

will begin with either

IMPORTANT

NOTE

Содержание 2100 BALEBUSTER

Страница 1: ...Instructions and Parts Reference PO BOX 1940 JAMESTOWN ND 58402 1940 MAY 2012 0500115 2100 2100 2100 2100 2100 B B B B BALEB ALEB ALEB ALEB ALEBUSTER USTER USTER USTER USTER SERIAL NUMBER 2ICJ010100...

Страница 2: ...A Tradition of Innovation Since 1966...

Страница 3: ...eserves the right to make updates to the machine from time to time Even in the event of such updates you should still find this manual to be appropriate for the safe operation and maintenance of your...

Страница 4: ...A Tradition of Innovation Since 1966...

Страница 5: ...BALEBUSTER is designed to load and shred most types of baled livestock forage It is designed specifically for use on 6 1 2 ft diameter round bales weighing up to 1 500 pounds and 5 1 2 feet in length...

Страница 6: ...As with all machinery care needs to be taken in order to insure the safety of the operator and those in the surrounding area The OPERATOR IS RESPONSIBLE for the safety of the operator and those in th...

Страница 7: ...ation check 13 2 4 2100 BALEBUSTER shipping list 14 Section 3 Machine Operation 15 3 1 Introduction to the machine 15 3 1 2 Operator s station controls 15 3 1 3 Bale conveyor speed 16 3 1 4 Deflector...

Страница 8: ...N 21 HJ 89000 38 MAIN FRAME ASSEMBLY S N 21 IJ 89100 AND UP 40 SHREDDER FRONT ASSEMBLY 42 PRESSURE RELIEF VALVE 44 REAR BEARING AND BALE GUIDE ASSEMBLY 46 ROTOR ASSEMBLY 48 BALE CONVEYOR ASSEMBLY THRU...

Страница 9: ...L E B U S T E R O P E R A T I N G I N S T R U C T I O N S Part 1 Operating Instructions 2100 2100 2100 2100 2100 B B B B BALEB ALEB ALEB ALEB ALEBUSTER USTER USTER USTER USTER SERIAL NUMBER 2IC010100...

Страница 10: ...intenance requirements and routine adjustments for the most efficient operation of your 2100 BALEBUSTER There is also a trouble shooting section that may help in case of problems in the field Any info...

Страница 11: ...illustrated in Part 2 Parts Reference Complete and return the Warranty Registration Card Receipt of this form is required to activate the warranty Appendix A provides details of the warranty Operator...

Страница 12: ...E IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSE EXPLAINED IN THE OPERATOR S MANUAL ADVERTISING LITERATURE OR OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 2100 BALEBUSTER 1 1 Safet...

Страница 13: ...t avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Saf Saf Saf Saf Safety Aler ety Aler ety Aler ety Aler ety Alert Symbol t Symbol t Symbol t Symbo...

Страница 14: ...Clothing Clothing must be sturdy and snug fitting but allow complete freedom of movement Avoid loosefitting jackets scarfs neckties jewelry flared or cuffed pants unconfined long hair or anything that...

Страница 15: ...E TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SEVERE PERSONAL INJURY OR DEATH DANGER ROTATING FLAILS CAN KILL OR DISMEMBER KEEP CLEAR OF MACHINE UNTIL POWER TAKE OFF HAS BEEN DISENGAGED TRACTOR ENGINE...

Страница 16: ...ields in place while machine is in operation 5 Keep hands feet hair and clothing away from moving parts 6 Keep others away from machine while in operation 7 Install safety locks before transporting or...

Страница 17: ...4 Make sure the machine is in good operating condition and that all protective shields are in place and in proper working order Replace damaged shields before operating 5 Be sure all bystanders and o...

Страница 18: ...place missing or damaged flails 3 Power takeoff shafts must be locked in place with protective PTO shields in place 4 Keep hands feet and clothing away from power driven parts 5 Never leave tractor co...

Страница 19: ...re in good condition before applying pressure to the system 1 7 Towing road transport This machine is designed to fold for ease of transportation and storage 1 To fold rack and deflector loader and ti...

Страница 20: ...he tractor used see section 3 2 2 for more information 2 Attach hitch brace 8100137 using the 5 8x2 bolts as shown in the drawing 3 Attach link pins 4800086 to hitch If installing a quick tach refer t...

Страница 21: ...phases of operation 2 3 Machine operation check With Tractor hooked up to the 2100 BALEBUSTER try all functions on the machine When unfolding keep bystanders away from work area 1 Unfold rack and def...

Страница 22: ...d 6 5000025 2 1 1 8 Lock Washer 7 4900024 2 1 1 8 Hex Nut Fine Thread 8 4800140 2 1 x3 Bolt 9 5000053 2 1 Lock Washer 10 4900031 2 1 Nut 11 4800115 2 3 4 x 2 1 2 Bolt 12 5000012 2 3 4 Lock Washer 13 5...

Страница 23: ...for more information The PTO shaft which runs the rotor The bale conveyor chain Another tractor hydraulic circuit is used to control the bale conveyor s speed and direction If the tractor is equipped...

Страница 24: ...r can be positioned for creating a windrow spreading bunkfeeding or stockpiling Lower the deflector for a narrower windrow and raise the deflector for a wider spread To change the position squeeze the...

Страница 25: ...ded See section 3 4 2 for more information about adding or removing stripper plates In applications where a very coarse cut is desired the stripper plate may be removed 3 1 6 Rotor The rotor flails sh...

Страница 26: ...er job of chopping forage and also minimizes twine buildup on the rotor Twine buildup should be kept to a minimum to reduce fire hazard WARNING SERIOUS INJURY COULD RESULT IF MACHINE IS ALLOWED TO TIP...

Страница 27: ...ils and attachment bolts Rotor for twine build up Chains for proper tension and condition Check for loose bolts worn or broken parts All lubrication points have been serviced Lug nuts for tightness Co...

Страница 28: ...on the main frame so that the 34 to 36 inch measurement will be obtained when the tractor is attached 5 Reattach the tractor to the 2100 BALEBUSTER 6 Attach the PTO shaft to the tractor PTO shaft Dep...

Страница 29: ...onveyor and adjust conveyor speed control valve on the 2100 BALEBUSTER 3 Engage the tractor PTO and the rotor should start turning Listen for any odd noises and vibrations WARNING After making all nec...

Страница 30: ...off for chain conveyor 2 Disengage PTO 3 Lower machine to ground level 4 Place transmission in park or set park brake 5 Shut Off engine and remove key 6 Wait for all movement to stop 3 2 5 Unhitching...

Страница 31: ...2100 BALEBUSTER To load bales into the 2100 BALEBUSTER perform the following steps NOTE The loading area should be flat and level 1 Position the 2100 BALEBUSTER ahead and to the side of the bale Exte...

Страница 32: ...e signs safety chain and other possible requirements NOTE A bracket is located on the front of the 2100 BALEBUSTER to hold the front half of the PTO shaft 3 3 1 Preparing for storage WARNING When prep...

Страница 33: ...storage When ordering parts always specify machine serial number and the part number of the replacement part Part numbers can be found in the parts section of this manual 3 3 2 Removing from storage...

Страница 34: ...control 3 4 2 Changing length of cut CHANGING STRIPPER PLATES Adding stripper plates will produce a finer cut and removing plates will produce a coarser cut See Figure 3 7 and section 3 1 5 For a fin...

Страница 35: ...Moving the lever clockwise will speed up the conveyor and make a coarser product For tractors with PFC type hydraulic systems This valve should be set in the full open position Conveyor speed can be c...

Страница 36: ...es 40 psi 7 Discharge deflector has adjusting straps to allow forage to be spread to any desired width See section 3 4 Adjusting the machine for more information 8 Bale deflector has been preset at fa...

Страница 37: ...O universal joints and telescoping shaft 3 lubrication points see Figure 4 2 3 Main frame pivot bushings 2 lubrication points see Figure 4 3 4 Swivel wheel pivot 2 lubrication points see Figure 4 4 CA...

Страница 38: ...pivot lubrication point one of two 4 3 Axle wheels tires Repack wheel bearings annually 4 4 General appearance Clean all mud dirt grease and other foreign material from the exterior of the machine Cut...

Страница 39: ...t s i p y b g n i k a e l l i o c i l u a r d y H 2 r e d n i l y c n i c i l u a r d y h e c a l p e r r o r i a p e R 2 r e d n i l y c e s r a o C o o T e g a r o F 5 t s a f o o t d e e p s r o y...

Страница 40: ...32 2 1 0 0 B A L E B U S T E R O P E R A T I N G I N S T R U C T I O N S A Tradition of Innovation Since 1966...

Страница 41: ...ich originally sold the product and all warranty adjustments must be made through same This warranty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech Ind...

Страница 42: ...W W W Wor or or or orking P king P king P king P king Position osition osition osition osition Length 153 Width 156 1 2 Height 116 3 4 T T T T Tr r r r ranspor anspor anspor anspor ansport P t P t P...

Страница 43: ...s 3 Hydraulic system 8 gallons per minute 30 liters per minute minimum 1 800 Psi minimum 105 bar two way valves 4 Two double acting control valves 5 The tractor must be of equal or greater weight than...

Страница 44: ...36 2 1 0 0 B A L E B U S T E R O P E R A T I N G I N S T R U C T I O N S A Tradition of Innovation Since 1966...

Страница 45: ...00 2100 2100 2100 2100 B B B B BALEB ALEB ALEB ALEB ALEBUSTER USTER USTER USTER USTER SERIAL NUMBER 2ICJ010100 AND UP TM Part 2 Parts Reference 37 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C...

Страница 46: ...38 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y T H R U S N 2 1 H J 8 9 0 0 0...

Страница 47: ...1 2 8 4800044 2 PIN COT 5 32X1 1 2 9 4800106 2 BOLT HEX 5 8X1 1 2 10 4800114 8 BOLT HEX 1 2X2 11 4800911 2 PIN LYNCH 1 4X2 1 2 12 4900001 8 NUT HEX 1 2 NC 13 4900023 1 NUT TPLCK 3 8 NC 14 4900054 2 N...

Страница 48: ...40 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y S N 2 1 I J 8 9 1 0 0 A N D U P...

Страница 49: ...114 8 BOLT HEX 1 2X2 10 4800911 2 PIN LYNCH 1 4X2 1 2 11 4900001 8 NUT HEX 1 2 NC 12 4900005 6 NUT HEX 5 8 NC 13 4900023 1 NUT TPLCK 3 8 NC 14 4900054 2 NUT CASTLE 1 2 NF 15 5000003 2 WASH LOCK 5 8 16...

Страница 50: ...42 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E S H R E D D E R F R O N T A S S E M B L Y...

Страница 51: ...29 4900009 4 NUT HEX 1 4 NC 30 4900014 2 NUT TPLCK 1 2 NC 31 4900023 2 NUT TPLCK 3 8 NC 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 4900179 30 NUT TPLCK RTR 5 8 NF GR9 34 5000001 29 WASH FLAT 3 8 35 5000002...

Страница 52: ...44 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E P R E S S U R E R E L I E F V A L V E...

Страница 53: ...9 4900009 4 NUT HEX 1 4 NC 30 4900014 2 NUT TPLCK 1 2 NC 31 4900023 2 NUT TPLCK 3 8 NC 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 4900179 30 NUT TPLCK RTR 5 8 NF GR9 34 5000001 29 WASH FLAT 3 8 35 5000002 5...

Страница 54: ...46 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E R E A R B E A R I N G A N D B A L E G U I D E A S S E M B L Y...

Страница 55: ...HEX 5 8 NC 29 4900009 4 NUT HEX 1 4 NC 30 4900014 2 NUT TPLCK 1 2 NC 31 4900023 2 NUT TPLCK 3 8 NC 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 4900179 30 NUT TPLCK RTR 5 8 NF GR9 34 5000001 29 WASH FLAT 3 8...

Страница 56: ...48 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E R O T O R A S S E M B L Y...

Страница 57: ...009 4 NUT HEX 1 4 NC 30 4900014 2 NUT TPLCK 1 2 NC 31 4900023 2 NUT TPLCK 3 8 NC 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 4900179 30 NUT TPLCK RTR 5 8 NF GR9 34 5000001 29 WASH FLAT 3 8 35 5000002 50 WASH...

Страница 58: ...50 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E B A L E C O N V E Y O R A S S E M B L Y T H R U S N 2 1 H J 8 9 0 0 0...

Страница 59: ...CR SET SQ 3 8X1 1 4 NC 13 4800393 48 BOLT HEX 5 16X7 8 GR8 14 4900001 4 NUT HEX 1 2 NC 15 4900002 4 NUT HEX 3 8 NC 16 4900003 4 NUT HEX 5 16 NC 17 4900026 1 NUT JAM 3 8 NC 18 4900027 4 NUT FLG TPLCK 5...

Страница 60: ...52 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E B A L E C O N V E Y O R A S S E M B L Y S N 2 1 I J 8 9 1 0 0 A N D U P...

Страница 61: ...Q 3 8X1 1 4 NC 14 4800393 48 BOLT HEX 5 16X7 8 GR8 15 4900001 4 NUT HEX 1 2 NC 16 4900002 4 NUT HEX 3 8 NC 17 4900003 4 NUT HEX 5 16 NC 18 4900026 1 NUT JAM 3 8 NC 19 4900027 4 NUT FLG TPLCK 5 16 NC 2...

Страница 62: ...54 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E B A L E L O A D E R A S S E M B L Y...

Страница 63: ...ON B A L E L O A D E R A S S E M B L Y 1 4800103 1 PIN COT 1 4X2 2 4800248 2 BOLT HEX 3 4X6 3 4900139 2 NUT TPLCK 3 4 GR8 NC 4 5000018 1 WASH BUSH 1 10GA 5 8100043 2 TINE 6 8100044 1 PIN HINGE FRAME T...

Страница 64: ...56 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E R A C K D E F L E C T O R A S S E M B L Y...

Страница 65: ...OCK 1 2 10 5000019 12 WASH LOCK 3 8 11 6100031 2 SPRING COMP 072W 25 32OD 12 6100075 1 BRKT TORSION DFLCRT 13 8100791 1 BELT DFLCTR 6 x 73 3 4 13 8100819 opt BELT DFLCTR 18 x 73 3 4 14 8101046 1 DFLCT...

Страница 66: ...58 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E S H I P P I N G K I T H A R D W A R E...

Страница 67: ...OLT HEX 1X3 NC 5 4900004 2 NUT HEX 3 4 NC 6 4900005 4 NUT HEX 5 8 NC 7 4900024 2 NUT HEX 1 1 8 12 NF 8 4900031 2 NUT HEX 1 NC 9 5000002 4 WASH FLAT 5 8 10 5000003 4 WASH LOCK 5 8 11 5000005 2 WASH FLA...

Страница 68: ...B A L E B U S T E R P A R T S R E F E R E N C E H Y D R A U L I C A S S E M B L Y 4 6 10 7 11 7 3 3 6 1C 2 6 1A 9 1A 1C 1B 1D 5 5 12 12 2 3 4 hoses total 8 4 total 1B 1D machine front machine rear re...

Страница 69: ...w 6 3800483 3 3 4 MOR x 3 4 MJIC x 3 4 MJIC Run Tee 7 3800477 2 3 4 MOR x 3 4 MJIC 8 3800694 4 3 4 FOR Quick CPLR 9 4000234 1 RLF VALVE 4000417 1 VALVE HYD RELF 1000 PSI 4000418 1 VALVE HYD RELF 1800...

Страница 70: ...62 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E F L O W C O N T R O L V A L V E 4 0 0 0 2 1 3...

Страница 71: ...A R T S R E F E R E N C E ITEM PART NO QTY DESCRIPTION F L O W C O N T R O L V A L V E 4 0 0 0 2 1 3 1 4000213 1 Flow Control Valve o ring thread 2 4000031 1 Handle Assembly 3 4 4000091 1 Seal Kit Fl...

Страница 72: ...64 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E F L O W C O N T R O L V A L V E 4 0 0 0 3 3 1...

Страница 73: ...T S R E F E R E N C E F L O W C O N T R O L V A L V E 4 0 0 0 3 3 1 ITEM PART NO DESCRIPTION 4000331 VALVE FLW CRTL 8FOR 3 8 4000334 HDL ASSY V HYD 5 10 11 13 4000335 SEAL KIT V HYD INCLUDES 2 EACH OF...

Страница 74: ...66 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E O R B I T M O T O R...

Страница 75: ...A L E B U S T E R P A R T S R E F E R E N C E ITEM PART NO QTY DESCRIPTION O R B I T M O T O R 1 3900025 MTR HYD 17 9 0 RING 2 3900002 1 MTG FLG 3 6200011 1 KEY WDF 1 4X1 15 808 4 7501038 1 UNI SEAL...

Страница 76: ...68 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E W H E E L A N D B E A R I N G...

Страница 77: ...olt 14 x 8 3 2600013 2 Tire 9 5L x 14 8 ply 2 3 2600825 2 Whl Imp 9 5 x 14 Tire Rim 4 2900013 1 Cap 5 4800157 1 Pin Cot 3 16 x 2 6 4900054 1 Nut Spindle 7 5000055 1 Washer 7 8 Flat 8 2900018 1 Cone Ou...

Страница 78: ...70 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E P T O A S S E M B L Y 3 6 0 0 1 0 7 S T E E L G U A R D...

Страница 79: ...3 3600079 1 Yoke 1 3 4 Rd 4 3600042 2 Repair Kit 5 3600109 1 Yoke and Tube 6 3600283 N A Bearing Retainer 7 3600283 N A Nylon Bearing 8 3600110 1 Male Guard Tube Inner Steel Guard 9 3600283 1 Nylon C...

Страница 80: ...72 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E P T O A S S E M B L Y 3 6 0 0 5 1 6 P L A S T I C G U A R D...

Страница 81: ...TO 242 22554 35R PLASTIC GUARD 1 3600042 2 CROSS BEARING KIT 35 2 3600084 1 YOKE 35W 1 3 8 21 SPL QD 3 3600112 1 35W YOKE SHAFT 4 3600109 1 35W YOKE TUBE 5 3600079 1 YOKE 35W 1 3 4 RD CLAMP 6 7 360051...

Страница 82: ...74 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E B A L E B U S T E R Q U I C K T A T C H...

Страница 83: ...C H 1 8100652 1 Quick Hitch Mount Left shown 2 8100653 1 Quick Hitch Mount Right 3 8100131 2 Reversible Adapter Bushing 4 4800189 2 1 1 8 x 9 Grade 5 Hex Bolt 5 5000025 2 1 1 8 Lock Washer 6 4900037 2...

Страница 84: ...76 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E T A I L L I G H T S A N D O P E R A T O R S M A N U A L E N C L O S U R E...

Страница 85: ...T NO QTY DESCRIPTION T A I L L I G H T S A N D O P E R A T O R S M A N U A L E N C L O S U R E 1 4800277 8 BOLT HEX 1 4X1 2 4800503 4 BOLT HEX 1 4X5 8 NC 3 4900009 16 NUT HEX 1 4 NC 4 5000024 16 WASH...

Страница 86: ...B U S T E R P A R T S R E F E R E N C E 2 1 0 0 B A L E B U S T E R D E C A L R E Q U I R E M E N T S 1 6500020 3 6500034 4 6500035 5 6500036 8 6500040 9 6500041 6 6500037 7 6500085 10 6500043 11 6500...

Страница 87: ...TION 6 6500037 1 ATTENTION ADJUST HITCHES 7 6500085 1 DANGER ROTATING DRIVE LINE 8 6500040 2 WARNING KEEP AII SHIELDS IN PLACE 9 6500041 1 WARNING FOR YOUR PROTECTION 10 6500043 2 WARNING NO RIDERS 11...

Страница 88: ...80 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E 2 1 0 0 B A L E B U S T E R D E C A L L O C A T I O N S 3 10 4 8 1 2 2 1 3 4 11 8 5 11 9 6...

Страница 89: ..._________________________________________________ __________________________________________________________________ __________________________________________________________________ ________________...

Страница 90: ...82 2 1 0 0 B A L E B U S T E R P A R T S R E F E R E N C E A Tradition of Innovation Since 1966...

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