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KK-XXX-03_INST_10-07 

40” COMPARTMENT (cont): 
QTY  DESCRIPTION 

PART # 

USED FOR: 

40 

#10 x 1” Phillips pan head sheet metal screw 

GSM33196 

Floor, wall to ceiling 

25 

#8 x 3/8” Phillips flat head screw 

GSM33179 

Vent plates/dome lights 

½” Flat washer 

GSM31009 

Grab straps/seat belts 

½” Lock washer 

GSM31030 

Grab straps/seat belts 

½” x 1 ¼” Socket button head bolt 

GSM33310 

Grab straps/seat belts 

3/8” x 2” Hex head bolt 

GSM33032-1 

Bulkheads 

3/8” Hex nut 

GSM30008 

Bulkheads 

3/8” Lock washer 

GSM31028 

Bulkheads 

3/8” x 2” Fender washer 

GSM31022 

Bulkheads 

A/C Vent plate 

KKM0403-001 

Ceiling (vent adapter kit) 

Dome light 

KK-DOME-2 

Ceiling 

 

HARDWARE – DIVIDER: 
QTY  DESCRIPTION 

PART # 

USED FOR:

 

28 

¼” x 1 ½” Hex head lag bolt 

GSM33062 

Divider to floor 

14 

¼” x 5/8” Stainless socket button head bolt 

GSM33308 

Divider  

¼” x ¾” Stainless socket button head bolt 

GSM33309 

Divider 

14 

¼” Stainless flat washer 

GSM31048 

Divider 

10 

#10 x ½” Phillips flat head machine screw 

GSM33072 

Door frame to divider 

10 

#10 Thin nylock nut 

GSM330015-1 

Door frame to divider 

 

Always

 

Read all instructions before installing any Havis-Shields Equipment Corp products. 

 

Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes! 

 

Use hardware provided with install kit  

 

For product support, visit the Install Instructions Section of our website at 

http://havis.com/Installation/Installation.html

, email 

[email protected]

 or call 1-800-

524-9900.  

 

If this is your first time installing a Havis Shields Equipment Corp Prisoner Transport, please 
contact the factory for tips and suggestions that will ease the installation. 

 

VEHICLE PREPERATION: 

1.  STEPS, HVAC, VAK, OPTIONS, ETC:

 

••••    

Refer to the specific install instructions. Installing the steps prior to installing the Kwik Kit will 
ease installation and must be done on Chevy side step. 

••••    

 Installing options may be necessary prior to installing the kit. 

2.  SOUND DEADENING & FLOORING: 

••••    

OPTION #1:

 

KK-RFM

 A self-adhesive rubber sound deadening floor mat is sold separately 

and will help deaden road noise.

 

••••    

Install optional rubber flooring onto van floor. Rubber floor mat should go under OEM floor 
mat in drivers compartment to cover sheet metal floor. 

 

••••    

Excess material can be placed onto walls of the van, around the wheel wells, inside door 
panels, etc. This will also help deaden the echo in the vehicle.

 

••••    

OPTION #2: 

3/8” to ½” plywood can also be used as an alternative solution. Cover the entire 

cargo floor of the van. (1 ½) – 48” x 96” sheets of plywood are needed. Havis Shields 
Equipment Corp does not supply plywood floor kit.

 

Draw a line on the rubber/wood floor from 

rear doorframe as shown on the following page. This will be the starting point of the kit. 

Содержание KK-120-03

Страница 1: ...ing 8 8 x 3 8 Phillips flat head screw GSM33179 Vent plates dome lights 32 x Phillips flat head machine screw GSM33078 Wall Bench extension 25 x Hex head bolt GSM33001 3rd divider 3rd ceiling 25 Flat...

Страница 2: ...kit For product support visit the Install Instructions Section of our website at http havis com Installation Installation html email technicalsupport havis com or call 1 800 524 9900 If this is your...

Страница 3: ...n in photo Measure seven inches 7 1 4 from rear center of trim and cut straight line full width Jig saw works well for this step After plastic trim is cut and back in it s original location you must m...

Страница 4: ...terial Recommended 4 If installing KK F VAK OEM air conditioning adapter cut or remove all plastic trim around the rear OEM system UNPACKING AND INSTALLATION Refer to exploded view drawing on page 22...

Страница 5: ...t 5 With all hardware removed the remaining sections should match the sub assemblies on the following pages 1 Remove clear shrink wrap covering the prisoner transport assembly 2 This is the rear 40 60...

Страница 6: ...KK XXX 03_INST_10 07 6 Remove all black hardware from assembled unit This will give you the subassemblies as they are shown on the following pages...

Страница 7: ...ness For neatness of wiring route all cables down driver side B pillar If going under hood for power to console drill hole at location above 1 Hole B Pillar If optional Power Vent s KK PVENT was order...

Страница 8: ...aching Front Bulkhead to Bench Wall assemblies Item 3 Place Passenger side Bench Wall assembly into van so bench rests on wheel well Item 2 Remove Emergency Exit Hatch from Front Bulkhead to ease inst...

Страница 9: ...to 3 Place 2 Diamond Plate Floors between Bench Wall assemblies and Front bulkhead Place cardboard along side of bench while positioning the floor to avoid scratching the bench Item 4 13 Be careful t...

Страница 10: ...le Bulkhead to separate front and rear compartments Current view of installation Slide the ceiling sections out of the way in order to access A C hoses wires etc Note These components will be hard to...

Страница 11: ...s and serrated nuts Note An awe or scribe is recommended to help align holes Item 9 to 2 Use under seat flange holes to mark and Drill through front bulkhead with bit Use x bolts and serrated to attac...

Страница 12: ...s and nylock nuts Item 6 to 5 Position between Driver and Passenger side Bench Wall assemblies Item 6 Place Rear Bulkhead Doorframe into vehicle Item 6 Align 3rd Compartment Doorframe to 3rd Compartme...

Страница 13: ...iver side Rear Doorframe to vehicle doorframe shown above 8 inches Lower Passenger Side rear Measurement from passenger side Rear Doorframe to vehicle doorframe shown above Cut door gasket with utilit...

Страница 14: ...ench Wall assembly holes as a guide Item 7 to 1 3 inches Top Passenger Side rear Approximately 3 inches Top Driver Side rear Item 6 With unit positioned according to measurements on previous page pre...

Страница 15: ...icle Item 4 through 1 into van floor Item 4 through 1 into van floor Attach to wood floor or rubber floor mat using 10 x 1 Phillips pan head sheet metal screws Through Item 4 1 van floor Be Sure Floor...

Страница 16: ...the same steps done on Rear Doorframe Only one bolt is used and must be located just to the left of the doors hinge as shown above Item 11 to van floor Item 11 to van floor Attach the doorframe to th...

Страница 17: ...nuts Item 11 Place trim panels as shown above Pre drill through trim panel only with 3 16 Pre drill the vehicle w 1 8 hole and attach panels using 10 x 1 sheet metal screws Item 15 Attach Ball Socket...

Страница 18: ...KK XXX 03_INST_10 07 18 FINAL INSTALLATION PHOTOS Optional Storage Compartment Sold Separately Forward Compartment for models KK 100 03 KK 100 04 KK 120 03 and KK 120 04...

Страница 19: ...KK XXX 03_INST_10 07 19 PT VIDEO X C VS 1800 ECO w C TCB 7 C 3090 7 KK RLL KK PVENT KR CCL 1 KR DL PRISONER TRANSPORT OPTIONS All SOLD SEPERATLEY...

Страница 20: ...er side Rear Ceiling 8 Passenger side Rear Ceiling 9 Separator Bulkhead 10 Front Compartment L Bench 11 Front Compartment Doorframe 12 Front Compartment Ceiling 13 Front Compartment Floor 14 2 Door St...

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