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INSTALL INSTRUCTIONS KK-100-03 & KK-120-03 

KWIK-KIT PRISONER TRANSPORT INSERT 

FORD and CHEVY VAN PRISONER TRANSPORT  

 

TOOLS REQUIRED: 

¼” & 3/8” Ratcheting Wrenches  
¼” & 3/8”Air Ratchets (recommended) 
3/8” Impact Guns (recommended) 
¼” & 3/8” Standard Socket Sets 
Powered Drill 
Powered Screwdriver (recommended) 
Drill Bit Set 
Tape Measure 
Screwdriver Set 

Awe or Scribe 
Pry-bar 
Wire Crimping tool 
Wire Stripping tool 
Wire Cutter 
Circular Saw (for plywood) 
Utility knife 
Caulking gun

 

 
HARDWARE - 60” or 80” COMPARTMENT:

 Some hardware not used in all application:

 

QTY  DESCRIPTION 

PART # 

USED FOR: 

80 

¼” Serrated nut 

GSM30023 

 

60 

¼” x ¾” Carriage bolt 

GSM32000 

  

50 

#10 x 1” Phillips pan head sheet metal screw 

GSM33196 

Floor/wall to ceiling 

#8 x 3/8” Phillips flat head screw 

GSM33179 

Vent plates/dome lights 

32 

¼” x ¾” Phillips flat head machine screw 

GSM33078 

Wall/Bench extension 

25 

¼” x ¾” Hex head bolt 

GSM33001 

3

rd

 divider, 3

rd

 ceiling 

25 

¼” Flat washer 

GSM31005 

3

rd

 divider, 3

rd

 ceiling 

15 

½” Flat washer 

GSM31009 

Grab straps/seat belts 

15 

½” Lock washer 

GSM31030 

Grab straps/seat belts 

15 

½” x 1 ¼” Socket button head bolt 

GSM33310 

Grab straps/seat belts 

3/8” x 2” Hex head bolt 

GSM33032-1 

Bulkheads 

3/8” Hex nut 

GSM30008 

Bulkheads 

3/8” Lock washer 

GSM31028 

Bulkheads 

3/8” x 2” Fender washer 

GSM31022 

Bulkheads 

White Silicone tube 

PRM97343 

Seams & Gaps 

Lock key 

PRM97660-1 

Doors 

Vent block off plate 

KKM0403-004 

Ceiling (vent adapter kit) 

A/C vent plate 

KKM0403-001 

Ceiling (vent adapter kit) 

Dome light 

KK-DOME-2 

Ceiling 

 
HARDWARE - 40” COMPARTMENT: 
QTY  DESCRIPTION 

PART # 

USED FOR:

 

90 

¼” x ¾” Carriage bolt 

GSM32000 

 

90 

¼” Serrated nut 

GSM30023 

 

 

Содержание KK-120-03

Страница 1: ...ing 8 8 x 3 8 Phillips flat head screw GSM33179 Vent plates dome lights 32 x Phillips flat head machine screw GSM33078 Wall Bench extension 25 x Hex head bolt GSM33001 3rd divider 3rd ceiling 25 Flat...

Страница 2: ...kit For product support visit the Install Instructions Section of our website at http havis com Installation Installation html email technicalsupport havis com or call 1 800 524 9900 If this is your...

Страница 3: ...n in photo Measure seven inches 7 1 4 from rear center of trim and cut straight line full width Jig saw works well for this step After plastic trim is cut and back in it s original location you must m...

Страница 4: ...terial Recommended 4 If installing KK F VAK OEM air conditioning adapter cut or remove all plastic trim around the rear OEM system UNPACKING AND INSTALLATION Refer to exploded view drawing on page 22...

Страница 5: ...t 5 With all hardware removed the remaining sections should match the sub assemblies on the following pages 1 Remove clear shrink wrap covering the prisoner transport assembly 2 This is the rear 40 60...

Страница 6: ...KK XXX 03_INST_10 07 6 Remove all black hardware from assembled unit This will give you the subassemblies as they are shown on the following pages...

Страница 7: ...ness For neatness of wiring route all cables down driver side B pillar If going under hood for power to console drill hole at location above 1 Hole B Pillar If optional Power Vent s KK PVENT was order...

Страница 8: ...aching Front Bulkhead to Bench Wall assemblies Item 3 Place Passenger side Bench Wall assembly into van so bench rests on wheel well Item 2 Remove Emergency Exit Hatch from Front Bulkhead to ease inst...

Страница 9: ...to 3 Place 2 Diamond Plate Floors between Bench Wall assemblies and Front bulkhead Place cardboard along side of bench while positioning the floor to avoid scratching the bench Item 4 13 Be careful t...

Страница 10: ...le Bulkhead to separate front and rear compartments Current view of installation Slide the ceiling sections out of the way in order to access A C hoses wires etc Note These components will be hard to...

Страница 11: ...s and serrated nuts Note An awe or scribe is recommended to help align holes Item 9 to 2 Use under seat flange holes to mark and Drill through front bulkhead with bit Use x bolts and serrated to attac...

Страница 12: ...s and nylock nuts Item 6 to 5 Position between Driver and Passenger side Bench Wall assemblies Item 6 Place Rear Bulkhead Doorframe into vehicle Item 6 Align 3rd Compartment Doorframe to 3rd Compartme...

Страница 13: ...iver side Rear Doorframe to vehicle doorframe shown above 8 inches Lower Passenger Side rear Measurement from passenger side Rear Doorframe to vehicle doorframe shown above Cut door gasket with utilit...

Страница 14: ...ench Wall assembly holes as a guide Item 7 to 1 3 inches Top Passenger Side rear Approximately 3 inches Top Driver Side rear Item 6 With unit positioned according to measurements on previous page pre...

Страница 15: ...icle Item 4 through 1 into van floor Item 4 through 1 into van floor Attach to wood floor or rubber floor mat using 10 x 1 Phillips pan head sheet metal screws Through Item 4 1 van floor Be Sure Floor...

Страница 16: ...the same steps done on Rear Doorframe Only one bolt is used and must be located just to the left of the doors hinge as shown above Item 11 to van floor Item 11 to van floor Attach the doorframe to th...

Страница 17: ...nuts Item 11 Place trim panels as shown above Pre drill through trim panel only with 3 16 Pre drill the vehicle w 1 8 hole and attach panels using 10 x 1 sheet metal screws Item 15 Attach Ball Socket...

Страница 18: ...KK XXX 03_INST_10 07 18 FINAL INSTALLATION PHOTOS Optional Storage Compartment Sold Separately Forward Compartment for models KK 100 03 KK 100 04 KK 120 03 and KK 120 04...

Страница 19: ...KK XXX 03_INST_10 07 19 PT VIDEO X C VS 1800 ECO w C TCB 7 C 3090 7 KK RLL KK PVENT KR CCL 1 KR DL PRISONER TRANSPORT OPTIONS All SOLD SEPERATLEY...

Страница 20: ...er side Rear Ceiling 8 Passenger side Rear Ceiling 9 Separator Bulkhead 10 Front Compartment L Bench 11 Front Compartment Doorframe 12 Front Compartment Ceiling 13 Front Compartment Floor 14 2 Door St...

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