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System Description

 

Description    

Water inlet and outlet connections of the cylinder shall 

be connected according to the vented and unvented 

system diagrams. 

The size of the hole of water inlet and outlet is 3/4".   

To prevent unnecessary of heat loss, the length between 

the point A  (shown in the system diagram) and cylinder 

in the connection shall be less than 25cm. 

For the vented system, it is very important to keep 

the bottom of water storage tank  at least 1 meter 

higher than both the top of Thermopod unit  and 

water cylinder.  

For hydraulic connection between Thermopod  and 

cylinder, please ask your professional installer, who shall 

install based on your actual situation. 

Correct Position for Y-
filter Installation 

Wrong Position for Y-
filter Installation 

 

  

 

 

  

 

 

 

 

The Thermopod shall be positioned as close to 

the water cylinder as possible so that to 

minimize any forms of unnecessary energy 

loss. 

Keep bends and turns in the connections as 

less as possible. 

A check valve shall be installed horizontally 

between the water storage tank and the 

cylinder, which is to ensure that the water 

pressure is sufficient to open the valve; 

otherwise air shall be drawn into the system. 

Please seek advice from your water cylinder 

installer. 

Drain cock shall be installed at the lowest part 

of the system for draining the system. 

 

 

 

The inline Y-filter shall be installed 

horizontally to defer any dirt, debris, or 

impurities to flow into the condenser in 

Thermopod, according to the diagram.

 This 

directly affects the system’s functionality. 

The 

guarantee will be invalid due to failure of 

installation. 

 

 

Multi-purpose Waterway

 Assembly 

All components shall be bought and assembled from and 

by your professional installers. It is not included in the 

components of Thermopod. 

Key Components of Multi-purpose Waterway 

1. 22mm Elbow  

2. 22mm/10mm * 65mm Adapter 

3. 22 mm equal tee 

4. 22mm diameter copper pipe 

5. 22 mm equal tee 

6. 52mm *240mm long thin pipe 

7. Additional copper tube (required or not, based on 

deep length of your cylinder) 

Important Remark: 

The  Copper tube No.7 should be cut to a length to 

reach 2/3rds down the cylinder length (1/3 from the 

bottom).

 

 

1

2

6

7

5

3

4

2

3

6

 

Thermopod - Installation Manual

 

 

 

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P a g e

 

Содержание Thermopod

Страница 1: ...7 10 Electrical Connections 19 11 Machines On line Operational Instruction 21 12 Controller Starting and Setting 23 13 System Commissioning 23 14 Tables of parameter and status 23 15 Inspection and Ma...

Страница 2: ...from this manual will invalidate the guarantee Marking Thermopod is CE marked The CE marking means that HARNITEK ensures that the product meets all regulations that are placed on it based on relevant...

Страница 3: ...cause electric shock or fire If need be the unit needs to be repaired or moved by a qualified installer or an authorized technician 1 1 Before installation Environment Caution Do not install the Ther...

Страница 4: ...eating for home use The system can either be supplied with new cylinder or be altered to work with user s existing cylinders turning the existing cylinder into a hot water storage tank The system is d...

Страница 5: ...Connection x 1 3 8 Outlet Line Connection x 1 9 52mm 250mm long thin Pipe x 1 22mm 10mm 65mm Adapter x 1 Spares Philips Self tapping Screws x 2 Philips Hex Head Screws x 2 Light Duty Finned Anchors x...

Страница 6: ...ons Performance Unit Rated Power Output w 400 Max Duel Panel Thermal Performance Output w 2690 Water Temperature C 53 default setting maximum temperature 60 C Dimensions and Weight Casing mm 1 2 Chass...

Страница 7: ...ty to all weathers Fixing Orientation Can be installed in a landscape or portrait Fixing Points Six fixing points per panel Installation Angle Minimum of 10 degrees up to 80 degrees on vertical walls...

Страница 8: ...s of heat Select a location where has easy wiring access to the power souce Avoid locations where combustible gases may be leak produced flowed or accumulated Avoid areas with corrosive gases and stro...

Страница 9: ...ing brackets together by using the screws that the manufacturer supplied 4 Fit Thermopod into place on the brackets by using the Anti vibration mounts screws and nuts that the manufacturer supplied In...

Страница 10: ...tem Cylinder The insulation of cylinder will directly affect the performance of the system The user has to make sure the functionality of the cylinder It is recommended that the cylinder shall have a...

Страница 11: ...Unvented System Installation Water from the top of cylinder Water from the side of cylinder Thermopod Installation Manual 11 P a g e...

Страница 12: ...Water from the cylinder with internal coil Vented System Installation Water from the top of cylinder Thermopod Installation Manual 12 P a g e...

Страница 13: ...ally between the water storage tank and the cylinder which is to ensure that the water pressure is sufficient to open the valve otherwise air shall be drawn into the system Please seek advice from you...

Страница 14: ...sor pocket Steps 1 Locate the position of sensor pocket on the cylinder 2 Remove the sensor pocket cover 3 Pass the temperature probe through the cover 4 Push the temperature probe as far as possible...

Страница 15: ...em failure which directly affects the performance and the validity of guarantee Correct Installation Wrong Installation Thermopod Panel Positioning Each panel must have 6 fixing points for positioning...

Страница 16: ...tlet Line connection Step 2 Liquid Line inlet B linked to 1 4 Inlet Line connection When the caps in the connection of the Thermopod panel are removed there shall be nitrogen from the holes This is no...

Страница 17: ...refrigeration pipes must be the same The maximum pipe run distance between Thermopod and Thermopod panel is 15 meters while shall not be less than 5 meters All refrigeration pipe run must be equal in...

Страница 18: ...valves shall be opened for the refrigerant to circulate Note If the system deterioration caused by a failure of this vacuum process it is not included in the warranty period Thread sealant is recommen...

Страница 19: ...sized fuse Max 13Amps d The system is supplied with an appropriate fused spur e The system has a connector and terminal airs which allows the connection of a back up immersion heater The maximum ratin...

Страница 20: ...Thermopod Circuit Schematic Diagram Diagram with electric immersion Thermopod Installation Manual 20 P a g e...

Страница 21: ...s only No 1 machine s needs to be put into the water tank because others will not display 4 Users need to prepare connection cables according to onsite condition 0 5mm Double Core Double Colour Soft C...

Страница 22: ...ower is on the display device will show like this Then press the M button it will show Press or button to choose machine Then press M button to check current machine s parameters Means current machine...

Страница 23: ...rther setting please refer to the Thermopod Digital Controller Manual Time setting After time setting 13 System Commissioning Turn the Thermopod on at the fused spur After 30 seconds the digital contr...

Страница 24: ...re 31 99 Measured Value A5 Water Outlet Temperature 31 99 Parameter F3 0 Measured Value Only when water pump is connected A9 Expansion Valve Steps 6 50 Measured Value Step display value 10 E1 Error Co...

Страница 25: ...store the line connection 2 Replace a new one Screen does not show any information 1 Lack of Power 1 Check the power supply make sure the power switch is on 2 Fuse damage in main control 2 Replace fus...

Страница 26: ...d for technical assistance the client will pay for technical assistance time The present guarantee will not be taken effect if the general conditions of sale have not been complied with between the su...

Страница 27: ...sual corrosion of the heat exchanger and or the hydraulic circuit caused from reaction with the circulating fluid Damage derived from the installation itself Damage incurred by vandalism acts war fire...

Страница 28: ...Thermopod Installation Manual 28 P a g e...

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