Harman PB 105 Скачать руководство пользователя страница 32

32

 

  

FEEdEr dOES NOT FEEd

1. No pellets in hopper.

2. Firebox draft may be too low for low draft pres-

sure switch in feeder circuit to operate. 

Check 

for improperly closed doors

, loose or missing 

gasket on doors or hopper lid, or a faulty pres-

sure switch.

3. Feed motor will not run until ESP                    

senses 10 deg. F. Maybe you did not put 

enough pellets in the burn pot before lighting the 

fire manually.

4. Something is restricting flow in the hopper or 

causing the slide plate to stick.

. Feed motor has failed.

PArTIAllY burNEd PEllETS

1. Feed rate too high.

2. Draft too low. (Check burn pot clean-out slide 

and door gasket).

3. Burn pot or heat exchanger tubes may need  

to be cleaned.

. Combination of all the above.

. # status blink: A  blink control board sta-

tus indication is caused by poor or incomplete 

combustion. The Automatic Ignition circuit board 

has the ability to track the combustion through 

feed settings and ESP temperatures. When the 

control board has calculated poor or incomplete 

combustion, it will shut down the unit as a safety 

feature. (Poor or incomplete combustion is a 

contributer of creosote which may cause a chim-

ney fire)

A  blink status may be caused by several 

things:

1. Blocked or partially blocked flue.

2. Blocked or partially blocked inlet air.

  a. Backdraft damper on the inlet pipe may be 

stuck closed.

  b. If outside air is installed, the inlet cover may 

be blocked.

3. The air chamber under the burnpot may be 

filled with fines and small bits of ash.

4. The holes in the burnpot may be getting filled 

with ash or carbon buildup.

. Combustion blower fan blades may need 

cleaned.

. There is no fuel in the hopper.

SmOKE SmEll

Seal the vent pipe joints and connection to stove 

with silicone.

FIrE hAS gONE OuT

1. No pellets in hopper.

2. Draft setting is too low.

3. Something is restricting fuel flow.

. Feed motor or combustion blower has failed.

. Power failure or blown fuse.

SmOKE IS vISIblE COmINg OuT OF vENT

1. Air-fuel ratio is too rich.

  A. Feed rate too high.

  B. Draft too low caused by a gasket leak.

 

lOw hEAT OuTPuT

1. Feed rate too low

2. Draft too low because of gasket leak.

3. Poor quality or damp pellets

. Combination of 1 and 2.

 

Cleaning burn Pot

Whenever your boiler is not burning, take 

the opportunity to scrape the burn pot to remove 

carbon buildup. A vacuum cleaner is handy to 

remove the residue. 

be sure the boiler is cold if 

you use a vacuum.

Carbon buildup can be scraped loose with 

the fire burning using the special tool provided 

with your stove. Scrape the floor and sides of the 

burn pot. The carbon will be pushed out by the 

incoming fuel. Always wear gloves to do this.

removing Ashes

Ashes can be removed while in operation, 

but extra care must be taken and always wear 

gloves.

Maximum Feed Adjuster settings are not 

needed in most cases. Operating in the normal 

range (#) is recommended when maximum heat 

output is not required. The ESP probe prevents 

the stove from being over-fired.

Keep the boiler free of dust and dirt.

Fuel

Pellet fuels are put into 3 categories in terms 

of ash content. Premium at 1% or less, Standard 

at 3% or less  and all others at 3% or more.

The PB10 is capable of burning all 3 cat-

egories of pellets due to a patented feeder and 

burn pot system.

It should be noted, however, that higher ash 

content will require more frequent ash removal, 

scraping of the burn pot, and may provide less 

BTU’s per pound. Normally, standard and high ash 

pellets cost less than premium pellets and can be 

cost effective when burned in the PB10.

The moisture content must not exceed %. 

Higher moisture will rob BTU’s and may not burn 

properly.

Troubleshooting

helpful hints

Содержание PB 105

Страница 1: ...INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Contact your localauthority such as municipal building departm...

Страница 2: ......

Страница 3: ...ture Pressure Gauge Pressure Relief Valve Aquastat Well 1 1 4 FMPT Supply 1 1 4 FMPT Return Ash Door Firebox Door Access Cover To Hopper Swing Plate Knob Access Cover To Secondary Ash Chamber Blank Co...

Страница 4: ...st Options 36 Warranty 37 Testing Label 38 Quick Reference Start Up Back Cover Please read this entire manual before you install and use your new boiler Failure to follow instructions may result in pr...

Страница 5: ...Assembly Outdoor Air Temperature Sensor Wiring...

Страница 6: ...lock washers provided to the studs by removing the access cover on the secondary ash chamber Step 2 Place the combustion motor onto the flue tunnel weldment and tighten the 3 wing screws provided Step...

Страница 7: ...ds before connections are made 4 Install 3 4 MPT pressure relief valve as shown 5 Install the 1 2 MPT aquastat well in fitting as shown then place aquastat in the well and fasten with a zip tie 6 Inst...

Страница 8: ...e L or PL venting system Be sure to inspect and clean exhaust venting system frequently When installing the PB105 in a mobile home several requirements must be followed 1 The unit must be bolted to th...

Страница 9: ...sembly when mea sured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearance to a non mechanical air supply i...

Страница 10: ...10 Venting Fig 3...

Страница 11: ...Fig 5 Venting Use 4 pellet vent pipe to vent your PB105 A combustion blower is used to extract the combustion gases from the firebox This creates a negative pressure in the firebox and a positive pre...

Страница 12: ...e removed to reduce the risk of a chimney fire The PB105 Boiler may be used and installed into an existing masonary or Class A metal chimney Certain Canadian and Local Codes may require that the chimn...

Страница 13: ...t is located on the face of the Feeder Cover It is pre cut except for several small tabs There is also a filler plate screwed to the inside to cover the top of the hole after the Outside Air Pipe has...

Страница 14: ...tected with an in line fuse rated at 6 AMP This boiler should never be powered by the use of an extension cord The recommended high and low voltages are 130 V A C 60 Hz maximum high voltage and 113 V...

Страница 15: ...15 Installing Duct Installation...

Страница 16: ...uel to the other without requiring the manual adjustment of any controls or components other than the thermostats 4 Be compatible with the operation of a service water heating coil within the original...

Страница 17: ...17 Installation A...

Страница 18: ...18 Installation...

Страница 19: ...19 Installation...

Страница 20: ...25 35 IWC Depending on the amount of vertical rise it may not be possible to get a low draft reading in this range In this case a maximum low draft of 55 is acceptable The adjustment screw is through...

Страница 21: ...maximum feed rate Test Combustion blower feed motor and safety dump zone are fully energized for the first minute Combustion blower alternates from high to low every minute Overheat Saftey Zone Light...

Страница 22: ...ondensation in the secondary ash chamber area and also in the venting system both of which could cause damage in these areas NOTE If the system is run at the lower temperature settings con ditions of...

Страница 23: ...t 185 o 65 o 140 o 45 Min set at 140 o 60 o 145 o 40 55 o 150 o 35 50 o 155 o 30 45 o 160 o 25 o 40 o 165 o 20 o 35 o 170 o 15 o 30 o 175 o 10 o 25 o 180 o 5 o 20 o 185 o 0 o 15 o 185 o 0 o 10 o 185 o...

Страница 24: ...s will be pushed out by the feeder NOTE To minimize the amount of stress placed on the hopper swing plate hinges opening of the hopper swing plate should be done with the least amount of fuel in the h...

Страница 25: ...desired After you know a feed rate setting that works well for your application use that setting NOTE You know your feed rate is too high when The overheat safety feature is energized each time the h...

Страница 26: ...n the appliance installationclearances orwithinthespacerequiredfor fueling ash removal and other routine maintenance operations Operation Lighting A Fire Manually Lighting the fire manually will not b...

Страница 27: ...EP ALL SUCH LIQUIDS WELL AWAY FROM THE FURNACE WHILE IN USE Fig 15 11 Apply starting gel as shown in Fig 15 12 Light The Starting Gel With A Match 13 Close The Doors The fire will light and the PB105...

Страница 28: ...excessive buildup is noticed during scheduled cleanings There is a cover on the front of the burnpot to gain access to the air chamber and igniter The cover is held into place by two thumb screws Loo...

Страница 29: ...yash Formation and Need for Removal The products of combustion will contain small particles of flyash The flyash will collect in the exhaust venting system and restrict the flow of the flue gases Inco...

Страница 30: ...burnpot and fines cleanout area Be careful not to damage the igniter located inside the burnpot Open firebox door and vaccum ash from ledges and ash deflector You can also clean the firebox door view...

Страница 31: ...hole that goes up into the flue pipe See Fig 24 NOTE The ESP probe sensing tip extends into this same area CARE MUST BE TAKEN NOT TO DAMAGE THE ESP PROBE DURING CLEANING Bending of the ESPprobe will m...

Страница 32: ...e FIRE HAS GONE OUT 1 No pellets in hopper 2 Draft setting is too low 3 Something is restricting fuel flow 4 Feed motor or combustion blower has failed 5 Power failure or blown fuse SMOKE IS VISIBLE C...

Страница 33: ...TAINER UL FEEDER GEARMOTOR BRACKET REV A PB 105 PF100 ULFEEDER PUSHER ARM WELDMENT 105X6 PELLET AIR INTAKE ASSY HIGH BTU SLIDE PLATE ASSY ULFEEDER CAM BLOCK LONG ASSY FHN 5 16 18 5 16 18 WING NUT FHN...

Страница 34: ...U if system is satisfied Min Burn 1 1 pound per hour Max Burn 13 4 pounds per hour 8500 BTU per pound figures Electrical 120 VAC 60 Hz Combustion blower 1 4 AMP Auger motor 7 AMP Igniter element 2 3 A...

Страница 35: ...35 Wiring Diagram Wiring Diagram...

Страница 36: ...TENSION 3 20 00844 ESP PROBE Red wires 3 20 00744 Black wires 3 20 02583 2 PAIR TWISTED CAT 3 CABLE 100 FT 3 20 06143 CIRCUIT BOARD 3 20 09302 FEED MOTOR 6 RPM 3 20 09302B FEED MOTOR FAN BLADE 3 20 68...

Страница 37: ...red Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners combustion packages door packing tile ceramic log sets...

Страница 38: ...Testing Label 38...

Страница 39: ...NOTES 39...

Страница 40: ...rn Feed Adjuster back to the 4 setting 8 Turn the MAX TEMP dial to the desired temperature 9 Turn MIN TEMP dial to the desired settings 10 Flip the igniter switch to Auto The boiler will ignite if the...

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