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18

Radial Winch 

80.2 ST

Installation and Maintenance Manual

Radial Winch 80.2 STC

C=drum in chrome bronze

*Available with service kit; see website www.harken.com

**Winch product sticker 

Pos.

Q.ty Code

Description

1

1

1

1

1

A94158200

A74506900

S476030004

M0620697

Base assembly 

Base winch 80

Bearing Ø25xØ35x15

Plug for instrumented base Ø13x4

Heli-coil M8x10

Centering bushing Ø12

Heli-coil M10x10

Bush gear shaft Ø32xØ39x22

Bushing Ø39xØ32x22

Seal Ø25xØ47x7

Winch Product Sticker**

2

12

S285040001

Pawl Spring*

3

12

S392440004

Pawl Ø10*

4

8

HFS753

plug-pawl retainer

5

3

S434110081

Washer Ø48xØ26x1,5

6

6

A74506900

Bearing Ø25xØ35x15

7

1

S405830004

Shaft -FD pinion

8

1

S438860081

Washer Ø54xØ35,2x3

9

1

S405540004

Final Drive Pinion Winch 990

10

1

S405550004

Gear Z36 - Winch 990

11

1

S434170081

Washer Ø69xØ45x1,5

12

1

S402260041

Bushing 4th.gear pinion

13

1

S405580004

Pinion 3rd speed

14

1

S423870004

Gear Z=36 - Winch 990 PR 80

15

1

A74159100

Drum assembly W80 C

16

1

6

1

44

A94159200

S385970001

S6876800C0

M0610280

Assy Jaws Winch 80 

Upper Jaw ST W80

Lower Jaw ST W80

SPRING

Peeler winch 80

Ball 5/16"

17

3

M0624703

Screw M8x50 UNI5931

18

1

A94158700

Assy Housing W80 

Housing W80-1000

Bushing 39x32x22

Heli-coil M6x9

19

1

A74059500

Roller Bearing lower 990

Pos.

Q.ty Code

Description

20

1

A74158900

Roller bearing Ø148x160x30

21

1

A94159600

Assy flange 

Stripper arm support

Heli-coil M6x9

22

1

S4144300A0

Stripper Arm Housing W60/70

23

1

A73129200

ROLLER BEARING 50-62-20 ERTA P

24

1

S413880002

Washer Ø17.2xØ32x1.5

25

6

M0624603

Screw M8x40 UNI5931

26

6

M0635103

Socket head screw M6x16 UNI 5931

27

1

S386550097

Red line

28

1

S416400004

Shaft Z13 W80

29

1

S434160081

Washer Ø59xØ26x1,5

30

1

S402050004

Washer Ø25,2xØ61x2,4

31

1

S405860080

Spacer

32

1

1

A94055700

S455420081

Assy Pinion Z14 

Pinion Z14

Bushing Ø24,5xØ28,5x27

33

1

S405620004

Hub 2nd Ratchet

34

1

S415860080

Inner spacer

35

Winch Serial Number Sticker

36

1

A94159901

Kit stripper arm 

Stripper-arm W80

Pin

37

3

M0601903

Screw M6x16 UNI1207

38

1

1

1

A94136400

S415130085

M0614303

Assy Socket W20-80 

Socket Handle W20/80

Washer Ø7.7xØ25x5.8

Screw M8x20 UNI 6109

39

1

S4160000B7

Cover W80.2 ST

Содержание Radial Winch 80.2 STA

Страница 1: ...Radial Winch 80 2 ST Installation and Maintenance Manual MRW 05...

Страница 2: ...e 3 Installation 4 Installation Procedure 4 Disassembly Procedure 5 Positioning the self tailing arm 10 Maintenance 10 Washing 10 Maintenance table 10 Exploded view with maintenance products 12 Assemb...

Страница 3: ...ce is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Te...

Страница 4: ...the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can resu...

Страница 5: ...three screws n 37 4Nm 35 in lb and remove the stripper arm n 36 by rotating and lifting it Disassembly Procedure To install the winch you must remove the drum and use Socket Head SH bolts Tools neede...

Страница 6: ...5 Lift off the drum n 15 7 Lift off the assy housing n 18 9 Slide out the inner spacer n 34 and the roller bearing n 23 6 Completely unscrew the six screws n 25 20Nm 177 in lb 8 Slide out the washer...

Страница 7: ...n n 33 and the hub n 32 13 Remove washers n 30 and n 29 Important The plastic washer must be posi tioned in contact with the winch base 15 Slide out the washer n 5 12 Slide out the shaft n 28 14 Slide...

Страница 8: ...ation and Maintenance Manual 17 Slide out the gear n 10 19 Remove the shaft n 7 21 Remove the gear n 14 18 Slide out roller bearings n 6 and washer n 8 20 Remove the pinion n 13 22 Remove the roller b...

Страница 9: ...y bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may not have sufficient strength or may corrode which can result in winch pulling off deck suddenly and unexpectedly during h...

Страница 10: ...chrome plated or plastic parts Do not use solvents polishes or abrasive pastes on the logos or stickers on the winches Do not use polishes or abrasive pastes on anodised chromed plated or plastics sur...

Страница 11: ...do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the rolle...

Страница 12: ...tion and Maintenance Manual Exploded view with maintenance products 1 Apply Harken grease on assy socket screw 2 Apply Harken grease on drum gear Harken Grease G Harken Pawl Oil O Anti seize A G A A A...

Страница 13: ...e the Stripper Arm Housing angle to modify the Stripper Arm final position When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two j...

Страница 14: ...4 23570 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3535031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 031 3523511 Email info ha...

Страница 15: ...15 Radial Winch 80 2 ST Installation and Maintenance Manual Exploded view Exploded view 38 39 36 15 37 16 17 16 26 21 18 25 20 19 35 22 Radial Winch 80 2 STA STC...

Страница 16: ...16 Radial Winch 80 2 ST Installation and Maintenance Manual 24 27 29 30 1 7 10 13 4 31 32 8 5 3 9 2 6 33 23 34 6 12 4 28 5 5 6 11 6 14 Radial Winch 80 2 STA STC...

Страница 17: ...00 S385970001 S6876800C0 M0610280 Assy Jaws Winch 80 Upper Jaw ST W80 Lower Jaw ST W80 SPRING Peeler winch 80 Ball 5 16 17 3 M0624703 Screw M8x50 UNI5931 18 1 A94158700 Assy Housing W80 Housing W80 10...

Страница 18: ...0 S385970001 S6876800C0 M0610280 Assy Jaws Winch 80 Upper Jaw ST W80 Lower Jaw ST W80 SPRING Peeler winch 80 Ball 5 16 17 3 M0624703 Screw M8x50 UNI5931 18 1 A94158700 Assy Housing W80 Housing W80 100...

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