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22

40 Rewind ™ Radial Winch

Installation and Maintenance Manual

Parts list

*Available with service kit; see website www.harken.com

**Winch product sticker 

40 Rewind

TM

 STA EL Winch

A = drum in anodised aluminium

Pos.

Q.ty Code

Description

1

1

1

1

1

1

1

1

A96639600

S4130900A7

S413960085

S413330085

M6009463

S664020052

S413350080

Assy Base Winch 40 EL/HY

Base W40 rewind

Heli-coil M6x9

Bushing Ø22xØ25x8.5

Bushing Ø9xØ11x12

Bushing Ø12xØ14x11

Spring loaded ball plunger Ø6

Spacer

Roller Ø6x19

2

1

A96640100

Assembly Skirt Winch 40

Skirt W40 rewind

Winch Product Sticker**

3

4

S000080003

Pawl Ø8*

4

4

S000380001

Pawl Spring Ø8*

5

1

S413000004

Pin Ø9x55

6

1

S279090002

Washer Ø36xØ9,5x1

7

1

S412970004

Gear Z20

8

1

S412850041

Pinion Z13

9

1

S413070004

Pin Ø9xØ12x32.5

10

1

2

A76639900

S414900080

Assy Gear Z20

Gear Z20

Bushing Ø12xØ14x8

11

1

2

1

A96639700

S414890080

S4130900A7

Assy Housing Winch 40 RW

Support W40 rewind

Heli-coil M6x9

Bushing Ø9xØ11x7

Bushing Ø22xØ25x8.5

12

6

M0635103

Socket head screw M6x16 UNI 5931

13

1

S413150082

Washer Ø62xØ80x1.5

14

2

A74136000

Bearing Ø56xØ68x24

15

Winch Serial Number Sticker

16

1

S4129400A0

Stripper arm support

17

1

S281680097

Red line

18

4

M0601803

Screw UNI EN ISO 1207:1996 - M6x35 

- A4

19

3

M6007103

Screw M6x50 UNI6107

20

1

S6640300A5

Cover 2 speed W40 RW

Pos.

Q.ty Code

Description

21

1

1

1

1

1

2

A76639100

S6639200F0

S419170080

S416570001

S416580041

M0619003

Stripper arm W40 Rewind

Stripper arm W40 C Rewind

Peeler W40 Rewind

Slider

Spring stripper arm W46 Rewind

Bushing

Screw M5x20 UNI 6109

22

1

A74165000

Command for W46 Rewind

23

1

1

1

A96640000

S419190004

S419200041

Assy knob W40 Rewind

Knob W40 Rewind

Heli-coil M4x8

Pin for knob

Bushing Ø6.5xØ4x3

24

1

S497400180

Knob Rewind

25

1

1

1

1

A94165200

S414940085

S414930003

M0679797

Assy socket Rewind

Socket Handle

Washer Ø25xØ15x4

Nut Screw for Disconnect Rod

O ring RC 2025 series

26

1

M0624103

Screw M4x16 UNI5931

27

1

S418590001

Spring Ø10.67x12.7 

28

1

S416530004

Pin for switch

29

1

M0624203

Screw M6x30

30

1

S663950004

Main shaft W40 Rewind

31

1

S663980002

Disconnect rod 40 Rewind

32

1

S416240041

Gear Z23

33

1

S664060004

Pawls carrier Ø8xN2 W40.2 RW

34

1

S416260041

Disconnect fl ange

35

2

M0614103

Ball 5-16" inox

36

1

M0616603

Seeger Ring UNI 7435:1975 - Ø28 mat. 

17-7 Ph

37

1

M0630802

SMALLEY RING SSR0137-S17

38

1

S663930053

Drum A W40 RW

39

1

4

A96639400

S385970001

Assy jaws Winch 40 Rewind

Lower Jaw W40 Rewind

Upper Jaw W35/40

SPRING

Parts List

Содержание Radial 40 Rewind

Страница 1: ...Radial Electric Winch 40 Rewind Installation and Maintenance Manual MRRW 03...

Страница 2: ...t out 9 Positioning the self tailing arm 9 Motor installation procedure 10 Electric wiring diagrams 11 Maintenance 13 Washing 13 Maintenance table 13 Disassembly procedure 13 Exploded view with mainte...

Страница 3: ...service harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power...

Страница 4: ...nsibility to carry out all structural tests needed to ensure that the deck can bear the load Harken does not supply the screws needed to install the winch since these may vary depending on the deck on...

Страница 5: ...can weaken winch leading to failure which can cause an accident leading to severe injury or death NOTICE For winch STA STC and STCW versions only you can find the icon on the skirt to identify the dri...

Страница 6: ...s refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and...

Страница 7: ...r 3 hex key One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual 1 Unscrew the screw n 26 and slide off the knob n 24 0 5 Nm 4 42 in lb...

Страница 8: ...he deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed bolts See paragraph on winch installation 3 Position the 5 M6 hexagonal headed bolts i...

Страница 9: ...d type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials...

Страница 10: ...e flange Motor installation procedure WARNING Make sure that the power is switched off before installing or carrying out maintenance on the winch Once you have installed the winch on the deck proceed...

Страница 11: ...grams To guarantee greater efficiency in terms of safety and long life for every winch model is mandatory to install the Dual Function Control Box For more information refer to the Dual Function Contr...

Страница 12: ...AWG Under5m mm2 16 4 32 8ft AWG 5m 10 m mm2 32 8 49 2ft AWG 10m 15m mm2 49 2 65 6ft AGW 15 m 20 m mm2 40 Rewind 12 V 2 32 0 50 00 70 000 95 40 Rewind 24 V 5 16 3 25 2 35 0 50 NOTICE To connect motor a...

Страница 13: ...t least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance must be carr...

Страница 14: ...Manual 9 Unscrew the 6 hex screws n 12 20Nm 177 in lb 11 Slide out the gear n 32 10 Remove drum support n 11 12 Remove pawls carrier n 33 Pay attention to the springs 7 Remove the stripper arm support...

Страница 15: ...Manual 15 Pay attention to the springs and to the spacer n 6 17 Remove the command group 16 Untighten the screw n 29 18 Slide out main shaft n 30 and pay attention to the two balls n 35 14 Remove the...

Страница 16: ...sion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace worn or damaged com...

Страница 17: ...nce Manual Winch exploded view with maintenance products 1Apply Harken grease on assy socket screw 2Apply Harken grease on drum gear Harken Grease G Harken Pawl Oil O Axial Threadlocker T Anti seize A...

Страница 18: ...at left Hold the spring closed and slide the pawl into its housing Once in position check that the pawls can be easily opened and closed with a finger NOTICE Before closing the winch make sure the hol...

Страница 19: ...inch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA...

Страница 20: ...20 40 Rewind Radial Winch Installation and Maintenance Manual Exploded view 1 2 21 19 20 25 25 38 17 14 13 12 15 11 16 21 18 39 Exploded view 40 Rewind STA STC STCW STBBB STCCC EL Winch...

Страница 21: ...40 Rewind Radial Winch Installation and Maintenance Manual Exploded view 2 2 40 Rewind STA STC STCW STBBB STCCC EL Winch 38 31 17 15 5 8 4 3 7 6 32 3 4 33 30 35 34 37 22 36 29 28 27 9 10 35 23 24 26 2...

Страница 22: ...per arm support 17 1 S281680097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S6640300A5 Cover 2 speed W40 RW Pos Q ty Code Description 21 1 1 1 1 1...

Страница 23: ...r arm support 17 1 S281680097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S6640300A5 Cover 2 speed W40 RW Pos Q ty Code Description 21 1 1 1 1 1 2...

Страница 24: ...upport 17 1 S281680097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 S6640300A5W Cover 2 Speed W40 RW RAL 9003 Pos Q ty Code Description 21 1 1 1 1...

Страница 25: ...support 17 1 S281680097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 A76939700 Cover W40 BBB Rewind Pos Q ty Code Description 21 1 1 1 1 1 2 A7693...

Страница 26: ...arm support 17 1 S281680097 Red line 18 4 M0601803 Screw UNI EN ISO 1207 1996 M6x35 A4 19 3 M6007103 Screw M6x50 UNI6107 20 1 A76939400 Cover W40 CCC Rewind Pos Q ty Code Description 21 1 1 1 1 1 2 A7...

Страница 27: ...3 1 8 8 1 1 A94149500 S415360003 M6015697 M6007297 M0612097 KIT EL HO Motor Flange Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 precote coating O Ring Seal ORM 0055 10 5 5x 1 Lip seal...

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