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External Access System 

06/29/09

To replace lost balls, position car on edge 

with retaining clip in place. 

Do not remove 

retaining clip

. Gently push one ball at a 

time into car from center of clip. Allow 

balls to roll into return race and insert 

remaining balls. Do not overfill each  

car must have 60 balls!
Inspect pinstop for spring degradation, 

cracks or wear that may affect locking 

strength and operation.
Inspect track for cracks, deformation  

or wear.
Inspect attaching fasteners for loosening, 

damage or corrosion that may affect 

strength.
See Inspection “BEFORE EACH USE”, 

pages 5, 6, 7.

SERvICE

If inspection reveals an unsafe or defective condition, remove item from service and destroy it.
If in doubt please contact manufacturer for further advice.

6) Inspection

Car

Balls/Car

Balls

order

Balls/Set

Ball Ø

HC9606

60

Torlon

1526

25

5

/

16

"(8mm)

HC9565/HC9608

60

Torlon

1526

25

5

/

16

"(8mm)

Inspect cars' Torlon ball bearings.
Make sure there are no ‘flats’ as they will 

impede car movement. Damaged balls  

may indicate high load or high wear. 

Return complete car assembly to one  

of the service/recertification center listed 

on the back of this manual for advice.
Make sure that all races have the correct 

number of balls (see chart below/right).
Do not use system until missing balls  

have been replaced. 

WARNING: 

Do not use cars if balls 

are missing. Cars with missing balls 

may come off track resulting in a 

fall, severe injury and death. 

Содержание H-50547

Страница 1: ...instructions must be provided to the user of this equipment The user must read and understand these instructions before using this equipment Manufacturer s instructions must be followed for proper us...

Страница 2: ...ecial order allow 3 weeks for delivery 6 19 81 4 100 315 16 8 FH 5 16 FH C10210 CLEAR Midrange high load pinstop track special order allow 3 weeks for delivery 3 9 101 16 50 131 32 6 SHCS 1 4 SHCS 161...

Страница 3: ...r use with Harken approved components Substitutions or replacements made with non approved components may jeopardize compatibility of equipment and may affect the safety and reliability of the system...

Страница 4: ...r abrade against unprotected sharp edges TRACK INSTALLATION Always use threadlocking solution or locknuts Precise track alignment at joints is critical for smooth running cars Use Splice Links Part 16...

Страница 5: ...in use WARNING This product is part of a personal fall arrest system The user must follow the manufacturer s instructions for each component of the system These instructions must be provided to the u...

Страница 6: ...a fall severe injury and death C Inspect shackles for signs of corrosion cracks or elongation If damaged do not use Damaged shackles can indicate that car was overloaded Return complete car assembly t...

Страница 7: ...ip car so Pivot Pin slides out C Remove shackle and inspect If it shows any sign of corrosion cracking or wear return complete car assembly to a service recertification center listed on the back of th...

Страница 8: ...eveals an unsafe or defective condition remove item from service and destroy it If in doubt please contact manufacturer for further advice 6 Inspection Car Balls Car Balls Order Balls Set Ball HC9606...

Страница 9: ...two drops of McLube OneDrop Roll car back and forth to distribute Do not use spray lubricants because ball bearings may skid not roll It is important to clean car as excessive build up of grease dirt...

Страница 10: ...s the responsibility of the user organisation to provide the record and to enter onto the record the details required EXAMINATION REPAIR HISTORY Date Reason for Entry Periodic exam or repair Defect no...

Страница 11: ...06 29 09 External Access System 11 Drawing H 49971...

Страница 12: ...il and trolley system designed for sail handling to enable window cleaning or other overside maintenance to be undertaken 1 MARINE GUIDANCE NOTE MGN 422 M Use of Equipment to Undertake Work Over the S...

Страница 13: ...each traveller designed to accommodate a single line such as a harness One of the travellers is fitted with a locking device The device which locks the traveller in position along the track rail must...

Страница 14: ...Fax 44 0 23 8032 9251 e mail seafarer s h mcga gov uk General Inquiries infoline mcga gov uk MCA Website Address www mcga gov uk File Ref MC122 6 0026 Published September 2010 Please note that all add...

Страница 15: ...ision and Use of Work Equipment Regulations 2006 No 2183 guidance on which is contained in Marine Guidance Note MGN 331 M F require an employer to ensure that all work equipment made available to work...

Страница 16: ...410 require employers to ensure that work equipment used for work at height is the most suitable to ensure and maintain safe working conditions for workers using that equipment The Regulations also r...

Страница 17: ...anchor points of the traveller bar Again there should be no damage to the structure This test should be repeated at the extreme anchor points and at an intermediate one 5 Precise descriptions of the...

Страница 18: ...healthandsafety mcga dqs shs health_and_safety mcga coswp 2008 htm and BS7883 2005 PPE Anchor Device Testing From this we can draw two critical principals A Any safety equipment or lifting device mus...

Страница 19: ...val the proof test procedure would be i This is a static test There is no drop load ii The car is not expect to move under these conditions iii Attach a water bag to a single car iv Fill to achieve a...

Страница 20: ...lity or responsibility for damages or expenses relating to defects caused by misuse abuse failure to install use maintain or store the HARKEN product as specified in the warranty booklet service bookl...

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