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Printed in USA  4348.1  04/14

For additional safety, maintenance and warranty information see www.harken.com/manuals or the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Carefully inspect track and mounting hardware for any signs of loosening, cracks or damage. Inspect end stops to 

make sure they are secure and that there are no cracks or damage. Arrange control tackle so cars do not hit end stops 

under load.

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by squirting a deter-

gent/water solution into center openings. Roll car back and forth to distribute evenly then flush bearings 

with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply a few drops of McLube

®

 

OneDrop

 to ball contact surfaces of track. Roll car back and forth through OneDrop

 several 

times to distribute onto bearings. Wipe remaining OneDrop

 off track. OneDrop

 is preferred but 

you can also use one to two drops of a light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in  

discoloration of part and is not covered under the Harken warranty.

WARNING! Failure to inspect tracks and stops can result in track pulling off deck suddenly 

and unexpectedly during high load.

Mounting End Controls and End Stops

Make sure deck is reinforced to handle traveler loads. Carefully drill deck holes. Slightly bevel top of hole to allow 

sealant to form a small ring at deck level. Use marine sealant, making sure sealant fills hole and beveled area.
Use a 

5

/

16

" (8 mm) flathead screw. Carefully choose fasteners that are made from A4 (316) or A2 (18-8)  

stainless steel.
Run screw through end control and track then secure under the deck using a large washer or backing plate  

and washer and locknut. Make sure deck is reinforced to handle traveler loads. 
Use large washers or backing plates and lock washers or locknuts. It is installer's responsibility to choose  

correct screws, nuts, washers, and threaded plates, taking account materials and loads they will have to bear. 

Harken

®

 assumes no responsibility for incorrect installation of end controls or for an incorrect choice  

of mounting fasteners.

WARNING! Use correct number and type of fasteners in A4 (316) or A2 (18-8) stainless steel. 

Fasteners made of other materials may not have sufficient strength or may corrode which  

can result in end controls pulling off track suddenly and unexpectedly during high loads.

Reeving Cars and End Control Blocks

Attaching Splice to Deadend on Controls

Use allen wrench to remove two screws holding 

sheave assembly. Do not remove deadend horn

Capture splice on horn and assemble sheave using 

threadlocking solution such as blue Loctite

®

 on 

screws. When using smaller control line pass eye 

inside horn and run tail through to make a hitch 

without removing sheave assembly.

CORRECT

INCORRECT

2:1 Purchase

3:1 Purchase

3

4

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1

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2

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4:1 Purchase

Printed in USA  4348.1  04/14

For additional safety, maintenance and warranty information see www.harken.com/manuals or the Harken

®

 catalog.

Maintenance

Warranty

Inspect

Carefully inspect track and mounting hardware for any signs of loosening, cracks or damage. Inspect end stops to 

make sure they are secure and that there are no cracks or damage. Arrange control tackle so cars do not hit end stops 

under load.

Traveler Cars: Clean by frequently flushing with fresh water. Periodically clean car by squirting a deter-

gent/water solution into center openings. Roll car back and forth to distribute evenly then flush bearings 

with fresh water.
Do not use spray lubricants because ball bearings may skid not roll. Apply a few drops of McLube

®

 

OneDrop

 to ball contact surfaces of track. Roll car back and forth through OneDrop

 several 

times to distribute onto bearings. Wipe remaining OneDrop

 off track. OneDrop

 is preferred but 

you can also use one to two drops of a light machine oil. Too much oil attracts dirt.
Track: Clean with detergent and water. 
IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in  

discoloration of part and is not covered under the Harken warranty.

WARNING! Failure to inspect tracks and stops can result in track pulling off deck suddenly 

and unexpectedly during high load.

Mounting End Controls and End Stops

Make sure deck is reinforced to handle traveler loads. Carefully drill deck holes. Slightly bevel top of hole to allow 

sealant to form a small ring at deck level. Use marine sealant, making sure sealant fills hole and beveled area.
Use a 

5

/

16

" (8 mm) flathead screw. Carefully choose fasteners that are made from A4 (316) or A2 (18-8)  

stainless steel.
Run screw through end control and track then secure under the deck using a large washer or backing plate  

and washer and locknut. Make sure deck is reinforced to handle traveler loads. 
Use large washers or backing plates and lock washers or locknuts. It is installer's responsibility to choose  

correct screws, nuts, washers, and threaded plates, taking account materials and loads they will have to bear. 

Harken

®

 assumes no responsibility for incorrect installation of end controls or for an incorrect choice  

of mounting fasteners.

WARNING! Use correct number and type of fasteners in A4 (316) or A2 (18-8) stainless steel. 

Fasteners made of other materials may not have sufficient strength or may corrode which  

can result in end controls pulling off track suddenly and unexpectedly during high loads.

Reeving Cars and End Control Blocks

Attaching Splice to Deadend on Controls

Use allen wrench to remove two screws holding 

sheave assembly. Do not remove deadend horn

Capture splice on horn and assemble sheave using 

threadlocking solution such as blue Loctite

®

 on 

screws. When using smaller control line pass eye 

inside horn and run tail through to make a hitch 

without removing sheave assembly.

CORRECT

INCORRECT

2:1 Purchase

3:1 Purchase

3

4

1

1

2

2

1

2

3

3

4

1

1

2

2

1

2

3

3

4

1

1

2

2

1

2

3

4:1 Purchase

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