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  ASSEMBLY 

Remove plastic clip from Hysol® adhesive pack.
1) Mix for five minutes in bag. 
2) Pour entire contents into cup.
3) Squeegee remaining epoxy into cup. 
4) Continue to thoroughly stir epoxy in cup.

Use glue brush to coat the inside of the foil for one or two 

inches. Coat 1/2 of the outside of the connector with epoxy 

and slowly insert the connector into the foil. Work the con-

nector in and out as you insert it to adhere the epoxy without 

dry spots on the inside of the foil. As excess epoxy comes off 

the connector, clean it up using the acid brush. Use excess 

to coat feeder area of connector. Clean up the end of the foil 

using paper towel wetted with acetone taking care that no 

epoxy is in the sail grooves.

2/2.5 Carbon Furler 

May 2002

Adhesive Alert

You must follow four-step  

mixing instructions shown  

below exactly or the foil 

connector bond will fail.

Surfaces must be dry.

Temperature should be higher than 60°F (15°C).

If you glue at a lower temperature:

50°F (10°C) minimum

gently warm joints with a hair dryer to no more than:

100°F (38°C), a temperature at which you can still  

hold the foil comfortably in your hand.

 If glued in temperature less than 60°F (15°C, allow glued 

foils to cure undisturbed for 48-hours before moving.

Adhesive Working Times:

75°F (24°C) - 1 hour 

85°F (29°C) - 45 minutes

Allow glued foils to cure undisturbed for 24-hours  

Cool Weather

Warm Weather

Содержание Carbon

Страница 1: ...Carbon Jib Reefing Furling Installation Manual Unit 2 2 5...

Страница 2: ...oil Cutting top foil Assembly 7 11 Sliding foils onto rod Attaching feeder Joining foils using connectors Preparing foil for gluing Gluing foils using Hysol adhesive Gluing feeder Aligning joined foil...

Страница 3: ...Cotter Pin HFG344 Smalley Rings 5 8 15 9mm HCP1352 Smalley Rings 3 4 19mm HCP1062 Clevis Pin 5 8 15 9mm H 29385A Clevis Pin 3 4 19mm H 29386A 2 Bottom Feeder Connector H 27448BF Regular Connectors 109...

Страница 4: ...see if this is pos sible If necessary contact Navtec or Riggarna for correct pro cedure You will slip carbon foils over this threaded nosepiece If you cannot remove this fitting you will need to cut t...

Страница 5: ...n the carbon foil and rod terminal We have put 4 100mm as a starting point This may need to be adjusted based upon how turnbuckle was set when headstay was measured If there is less than 4 100mm take...

Страница 6: ...l end Use a sharp razor knife to trim tape even with foil Heat rod terminal and remove threaded screw and threaded nosepiece If rod terminal has been upset peened follow Navtec or Riggarna procedures...

Страница 7: ...be at the bottom end of foil Slide full length 72 1 83m foils onto the rod Assemble connectors onto rod in preparation for glueing Place one bushing half in socket on either side of connector grooved...

Страница 8: ...connector Clean up the end of the foil using paper towel wetted with acetone taking care that no epoxy is in the sail grooves 8 2 2 5 Carbon Furler May 2002 Adhesive Alert You must follow four step mi...

Страница 9: ...tor into foil Work connector in and out as you insert to adhere epoxy without dry spots on inside of foil As excess epoxy comes off connector clean up using acid brush Clean up end of foil using paper...

Страница 10: ...ards top of stay Slide trim cap over threaded nosepiece Heat cap in hot water to help it slide over nosepiece Attach trim cap using Superglue Make sure foils are straight and grooves are facing up Ins...

Страница 11: ...r on the eight screws Long Slot FOIL HEIGHT Check the clearance between the top of the foil and top terminal WARNING It is critical to have clearance between the top foil and the top rigging fitting w...

Страница 12: ...without slipping and like a bowline can be untied afterwards There are other bends and knots that will also work Lace line three times around the torque tube halyard swivel to capture sail or halyard...

Страница 13: ...lines and then down into loop away from you 5 At this point knot will not look anything like the finished bend Set knot by gently pulling on bitter ends and then standing parts until it looks like Dra...

Страница 14: ...s important to keep tack luff as close to torque tube and as low as possible A tack line that is too long will angle up too far and damage the carbon tunnels When sail is bent on check to make sure ta...

Страница 15: ...fitted to foils before operation 1 Halyard swivel should be within top 4 100mm of foil 2 Halyard must pull slightly to rear 8 10 3 Halyard must be snug but not too tight If a halyard wraps do not forc...

Страница 16: ...to improve visibility under genoa but remember that visibility is already improved by shackling to tack swivel Tack pendants increase heeling moment by raising sailplan You may install pendants at bo...

Страница 17: ...required only to shape sails not to support them Use only enough halyard tension to remove some wrinkles along the luff Do not tension the halyard enough to cause vertical wrinkles in the luff Use ha...

Страница 18: ...n co uk Email enquiries harken co uk Harken Poland ul Lisa Kuli 4 Lok 1 01 512 Warszawa Polska Telephone 48 607 979 747 Web www harken com Email polska harken com Harken Sweden Mj lkekilsgatan 6 Box 6...

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