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ENGLISH 16/01/2020

FEATURES OF THE ANCHORING DEVICES AND BRACKET ASSEMBLY

The materials and minimum thicknesses required according to the type of roof on which the anchoring 

devices in the 

INBRKT.X

N

 range are installed are given below. The following table refers to the roof profile, on 

which fixings must be done exclusively using the rivets supplied by HARKEN.

FEATURES

STEEL 

SANDWICH PANELS 

 MINIMUM THICKNESS 0.4 mm

ALUMINIUM 

SANDWICH PANELS 

 MINIMUM THICKNESS 0.6 mm

STEEL SHEET

 MINIMUM THICKNESS 0.6 mm

The 

INBRKT.X

N

 brackets are supplied with rivets and standard fixing feet and relative fixing bolts.

Using:

• standard fixing feet,

• the fixing bolts between these and the other components of the device,

• the rivets supplied by HARKEN, 

on corrugated sheet and sandwich panels of suitable thicknesses, for which fixing between the anchoring 

device and the corrugated sheet and sandwich panel is suitable. 

Check the seal between the sandwich panel or corrugated sheet and the underlying structure, as well as the 

ability of the latter to resist the forces transmitted by the anchoring system.

The system has been tested in compliance to:

- UNI 11578:2015 type D for use by 4 operators at the same time

- EN 795:2012 type D

- CEN/TS 16415:2013 type D for use by 4 operators at the same time.

For some corrugated sheet the standard fixing feet shape may not be suitable. In these cases it is possible to 

design and use non-standard support bases/fixing feet: these must be sized by the designer qualified for 

structural calculations as they are a part of the anchoring device fixing system. The project also includes the 

calculation of the fixing sizes: the type of rivet/screw, their number and arrangement (in this case there is no 

obligation to use rivets supplied by HARKEN as the sizing is done by an external designer).

The situation described below refers to the field tests for connection between sandwich panel/corrugated 

sheet and the underlying structure.

As shown in the following figure (Fig. 1) the tests were carried out on 2 portions of roof, each measuring d1= 

2 m and d2=1 m, coupled together to form a surface area of 2 m x 2 m. The distance between the fixing rows 

was, for the purpose of safety, the maximum permitted by the corrugated roofing manufacturer, i.e. d3=1.5 

m. The fixing used met the requirements of the corrugated roof manufacturer’s technical data sheet, for 

fixings on iron omega profiles, as this was the type of underlying structure: the fixing was chosen according 

to the underlying structure (wood, steel, reinforced concrete, etc., and their characteristics). A fixing was 

installed on every corrugated angle, both in the upper and lower fixing row in relation to the device 

positioning: during the test, the omega profiles were found to be solidly fixed to the test field structure. The 

device fixed on the corrugated roof using the rivets supplied did not overlap or cross a fixing row.

Содержание Access Rail R27 LS

Страница 1: ...R27 LS ACCESS RAIL ON METAL ROOFS Installation manual Range of INBRKT XN brackets Read the manual carefully before using the system Translation of the Original Instructions UINBRKT XN A 16 01 20 ...

Страница 2: ......

Страница 3: ...0 Component descriptions Page 13 STIFFENING BRACKET CODE INBRKT X4 Page 13 ASSEMBLY CODE INBRKT X4 Page 14 END BRACKET CODE INBRKT X5 Page 15 ASSEMBLY CODE INBRKT X5 Page 16 MIDDLE BRACKET CODE INBRKT X6 Page 17 ASSEMBLY CODE INBRKT X6 Page 18 Installation methods Page 19 INSTALLATION ON CORRUGATED ROOFS OR SANDWICH PANELS Page 19 INSTALLING THE SEALS Page 19 ANCHORING DEVICE Page 19 END BRACKETS ...

Страница 4: ...4 ENGLISH 16 01 2020 SAFETY INFORMATION SAFETY INFORMATION WARNING Before installing the product carefully read the R27 LS access rail instruction manual ...

Страница 5: ...6 01 2020 ENGLISH 5 COMPONENTS COMPONENTS INBRKT X4 STIFFENING BRACKET Stiffening bracket upper diagonal rib lower diagonal rib Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x25 screw Washer ...

Страница 6: ...6 ENGLISH 16 01 2020 COMPONENTS INBRKT X5 END BRACKET End bracket upper diagonal rib lower diagonal rib tie rod plate Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x25 screw Washer ...

Страница 7: ... 01 2020 ENGLISH 7 COMPONENTS INBRKT X6 MIDDLE BRACKET Middle bracket upper diagonal rib lower diagonal rib double tie rod plate Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x30 screw Washer ...

Страница 8: ...t be suitable In these cases it is possible to design and use non standard support bases fixing feet these must be sized by the designer qualified for structural calculations as they are a part of the anchoring device fixing system The project also includes the calculation of the fixing sizes the type of rivet screw their number and arrangement in this case there is no obligation to use rivets sup...

Страница 9: ...f users at the same time can be decreased by the designer or inspector maintenance operator for motivated reasons which many not have been envisaged during the design and manufacture of the device for example linked to the place of installation or the resistance of the fixing and the support Single and multi span device used to obtain lines of indefinite length The maximum span is 3 m For lines co...

Страница 10: ...surfaces the user may work on both horizontal and angled roofs work places The linear anchoring device is used in a perpendicular direction to the rail in the direction of the slope on the roof Fig 3 Figure 2 Figure 3 Some examples of permitted configurations are given below Fig 4a and 4b along with others which must not be used Fig 4c Figure 4a Figure 4b Figure 4c FEATURES FALL PROTECTION SYSTEM ...

Страница 11: ...he rail directly using one or more trolleys in the Access Rail System series see R27 Long Span Instruction Manual The maximum number of operators working on the rail at the same time each with their own trolley is 4 per span These operators must have maximum weight 100 kg each To use the system for human suspension system the line must be stiffened using the stiffening brackets INBRKT X4 to create...

Страница 12: ...12 ENGLISH 16 01 2020 FALL PROTECTION SYSTEM Lmax 3000 mm HUMAN SUSPENSION SYSTEM Lmax 1500 mm FEATURES ...

Страница 13: ...nal rib while only the batch number on the lower diagonal rib FIXING FEET standard Fig 9 Interface for fixing on corrugated roofs with permitted shapes and thicknesses using the rivets supplied directly to the profile crown of the sandwich panel or corrugated sheet The feet are already bent at an internal angle of 120 but they can be ordered with different angles the internal angle that HARKEN can...

Страница 14: ...ween the ends of the diagonal ribs and the fixing feet on corrugated roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 40 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied a...

Страница 15: ...ated sheet pitch so before ordering specify the pitch and before installation check that the element is long enough The standard tie rod plate with 2 holes is suitable for pitches of 25 cm and 33 cm For different pitches in the permitted range 25 50 cm the plate is supplied to measure FIXING FEET standard Fig 17 Interface for fixing on corrugated roofs with permitted shapes and thicknesses using t...

Страница 16: ...gated roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 50 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied are given here Figure 19 Figure 20 ASSEMBLY SYSTEM CODE INBRKT X...

Страница 17: ... holes of the tie rod plate depend on the corrugated sheet pitch so before ordering specify the pitch and before installation check that the element is long enough The standard tie rod plate with 2 holes is suitable for pitches of 25 cm and 33 cm For different pitches in the permitted range 25 50 cm the plate is supplied to measure FIXING FEET standard Fig 25 Interface for fixing on corrugated roo...

Страница 18: ... roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 60 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied are given here Figure 27 Figure 28 ASSEMBLY SYSTEM CODE INBRKT X6 The...

Страница 19: ... remain mobile and be adapted when installing the feet on the panel corrugations proceed to install it on the profile crown of the corrugated roof When installing the end and middle brackets on the roof make sure that the system is straight and there are no bends in the rail when seen from above Before proceeding with installation check that there are no impediments obstacles such as roof windows ...

Страница 20: ...gle coincides with that of the corrugations After checking this fix the feet to the corrugation using the rivets 9 for each standard foot for all 5 feet Before inserting the rivets using the installation feet as a template pre drill a 5 4 mm hole Install the rivets using a suitable riveting tool for 5 2 mm diameter rivets Having riveted the fixing feet into position tighten the bolted joints to a ...

Страница 21: ... After checking this fix the feet to the corrugation using the rivets 9 for each standard foot for all 6 feet Before inserting the rivets using the installation feet as a template pre drill a 5 4 mm hole Install the rivets using a suitable riveting tool for 5 2 mm diameter rivets Having riveted the fixing feet into position tighten the bolted joints to a tightening torque of 60 Nm figure 32 Figure...

Страница 22: ...ST FEET ON REQUEST If the standard feet are not suited to the sandwich panel or corrugated sheet profile special bends can be supplied on request simply by providing the 4 measurements shown in the drawing Fig 33 Figure 33 Bmin Bmax I H ...

Страница 23: ...16 01 2020 ENGLISH 23 Manufacturer EU Representive Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 031 3523511 Fax 031 3520031 Web www harken it Email info harken it CONTACTS ...

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