2
Ultraweld
®
UltraShot
®
Welding Procedures
Continued
Ultraweld-UltraShot Welding Procedure Instructions
Battery Type:
• This ignition unit contains a lead-acid battery which is
sealed and maintenance free.
Battery Charging:
• To properly charge this Deep Cycle AGM battery only use
the dual stage charger provided with the USCONTROLLER
unit.
• Never run the battery to a point where it is completely
discharged.
• The dual stage charger provides a trickle charge so it is
impossible to over-charge and damage the battery.
• Charge before each use to achieve optimum performance.
USCONTROLLER
Flint Igniter
Do Not Use Wire Brush to Clean Mold!
7b. Pour the weldmetal (clear cap side) into the mold crucible
on top of the disk.
7c. Open starting powder side (orange cap) and put approxi-
mately two-thirds of the starting material on top of the weld
metal. Close the lid and put the remaining material on top of
the lid near the hole.
7d. Ignite starting material with a fl int igniter.
8. Wait approximately 30 seconds before opening mold to
permit metal to solidify.
7a. If using Ultraweld tubes, insert disk in the bottom of the
mold crucible, concave side up.
9. To clean the mold, use a MCBRSH1 natural bristle brush be-
fore making next weld. On horizontally split molds, use end
of mold cleaning spade, a small diameter rod or screw driver
to remove slag from tap hole. Caution should be used when
cleaning molds to avoid burns from contact with hot mold.
