Hardi MASTER VHY Series Скачать руководство пользователя страница 28

28

GB 12 01 MA

Maintenance

Maintenance - r

Maintenance - r

Maintenance - r

Maintenance - r

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In order to derive full benefit from the sprayer for many
years the following service and maintenance program
should be followed.

IMPORTANT!

 Always read the individual paragraphs.

Read instructions for service/maintenance jobs carefully
before starting on the job. If any portion remains unclear
or requires facilities which are not available, then for
safety reasons please leave the job to your HARDI
dealer’s workshop.

Cleaning the spr

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Guidelines

1. Read the whole chemical label. Take note of any

particular instructions regarding recommended
protective clothing, deactivating agents, etc. Read the
detergent and deactivating agent labels. If cleaning
procedures are given, follow them closely.

2. Be familiar with local legislation regarding disposal of

pesticides washings, mandatory decontamination
methods, etc. Contact the appropriate department,
e.g. Dept. of Agriculture.

3. Pesticide washings can usually be sprayed out on a

soakaway. This is an area of ground that is not used
for cropping. You must avoid seepage or runoff of
residue into streams, water courses, ditches, wells,
springs, etc. The washings from the cleaning area
must not enter sewers. Drainage must lead to an
approved soakaway.

4. Cleaning starts with the calibration, as a well cali-

brated sprayer will ensure the minimal amount of
remaining spray liquid.

5. It is good practice to clean the sprayer immediately

after use and thereby rendering the sprayer safe and
ready for the next pesticide application. This also
prolongs the life of the components.

6. It is sometimes necessary to leave spray liquid in the

tank for short periods, e.g. overnight, or until the
weather becomes suitable for spraying again. Unau-
thorised persons and animals must not have access
to the sprayer under these circumstances.

7. If the product applied is corrosive, it is recommended

to coat all metal parts of the sprayer before and after
use with a suitable rust inhibitor.

Remember:

Clean sprayers are safe sprayers.
Clean sprayers are ready for action.
Clean sprayers cannot be damaged by pesti-
cides and their solvents.

Cleaning the tank

1. Dilute remaining spray liquid in the tank with at least

10 parts of water and spray the liquid out in the field
you have just sprayed.

NOTE!

 It is advisable to increase the forward speed

(double if possible) and reduce the pressure to 1.5
bar (20 psi).

2. Select and use the appropriate protective clothing.

Select detergent suitable for cleaning and suitable
deactivating agents if necessary.

3. Rinse and clean sprayer and tractor externally. Use

detergent if necessary.

4. Remove tank and suction filters and clean. Be careful

not to damage the mesh. Replace suction filter top.
Replace filters when the sprayer is completely clean.

5. With the pump running, rinse the inside of the tank.

Remember the tank roof. Rinse and operate all
components and any equipment that has been in
contact with the chemical.

Before opening the distribution valves and spraying
the liquid out, decide whether this should be done in
the field again or on the soakaway.

6. After spraying the liquid out, stop the pump and fill at

least 

1

/

5

 of the tank with clean water. Note that some

chemicals require the tank to be completely filled.
Add appropriate detergent and/or deactivating agent,
e.g. washing soda or Triple ammonia.

NOTE!

 If a cleaning procedure is given on the chemi-

cal label, follow it closely.

7. Start the pump and operate all controls enabling the

liquid to come in contact with all the components.
Leave the distribution valves until last. Some deter-
gents and deactivating agents work best if left in the
tank for a short period. Check the label. The Self-
Cleaning Filter can be flushed by removing the by-
pass hose from the bottom of the filter. Stop the pump
and remove the hose. Start the pump for a few
seconds to flush filter. Be careful not to lose the
restrictor nozzle.

8. Drain the tank and let the pump run dry. Rinse inside

of the tank, again letting the pump run dry.

9. Stop the pump. If the pesticides used have a ten-

dency to block nozzles and filters, remove and clean
them immediately. Also check for sediment on the
pressure side of the safety valve for the Self-Cleaning
Filter.

Содержание MASTER VHY Series

Страница 1: ...l information and data in this book are to the best of our belief correct at the time of printing As it is HARDI INTERNATIONAL A S policy permanently to improve our products we reserve the right to ma...

Страница 2: ...2...

Страница 3: ...er supply 13 Basic adjustment of the boom 14 Operation Operating the boom 16 Operation liquid system 18 Maintenance General guidelines 28 Lubrication 30 10 hours service 33 50 hours service 34 250 hou...

Страница 4: ...une 1989 on mutual approximation of the laws of the Member States on the safety of machines 89 392 EEC as amended by directives 91 368 EEC and 93 368 EEC with special reference to Annex 1 of the Direc...

Страница 5: ...dvice Remember to identify chemicals used Keep children away from the equipment Do not attempt to enter the tank Do not go under any part of the sprayer unless it is secured The boom is secure when pl...

Страница 6: ...pump model 1302 or 363 The design of the diaphragm pump is simple with easily accessible diaphragms and valves which ensures liquid does not contact the vital parts of the pump MANIFOLD sy MANIFOLD sy...

Страница 7: ...5 15 16 and 18 m working width Alternative boom widths are possible for the VHZ model All booms are provided with spring loaded breakaway Identif Identif Identif Identif Identifica ica ica ica ication...

Страница 8: ...oper opera a a a ation tion tion tion tion Although the sprayer has been applied with a strong and protective surface treatment on steel parts bolts etc in the factories it is recommended to apply a f...

Страница 9: ...t suspension cat II A quick hitch A is supplied with the sprayer Fit the quick hitch to the tractor for easy hook up of the sprayer Frontv gt Suppor Suppor Suppor Suppor Support le t le t le t le t le...

Страница 10: ...d equip implements accordingly R R R R Rear lights optional equipment ear lights optional equipment ear lights optional equipment ear lights optional equipment ear lights optional equipment The spraye...

Страница 11: ...remove the ignition key before carrying out maintenance or repairs to the transmission shaft or implement Installa Installa Installa Installa Installation of tion of tion of tion of tion of tr tr tr...

Страница 12: ...3 01 Sprayer setup 7 Fit the chains to prevent the protection guards from rotating with the shaft 8 To ensure long life of the transmission shaft try to avoid working angles greater than 15 T259 0008...

Страница 13: ...bar and an oil capacity of approx 2 litres After having operated the boom and the system has been filled with oil check tractor s hydraulic oil level and top up if necessary Saf Saf Saf Saf Safety inf...

Страница 14: ...ion te section Before commencing this job make sure that the centre part is completely horizontal 71 7 mm exposed piston rod at the slanting cylinder A if fitted Boom wing should be horizontal If not...

Страница 15: ...ape pe pe pe pez z z z ze e e e e In order to alter the behaviour of the boom the trapeze has 4 settings Setting 1 For use on uneven ground with many obsta cles Setting 2 All round standard setting F...

Страница 16: ...t slanting position at midway if fitted 3 Push switch E downwards for 2 seconds to lock trapeze 4 Raise boom half way to the top minimum 5 Push switches A and D inwards to fold outer sections 6 Push s...

Страница 17: ...2 Raise boom half way to the top minimum 3 Unfold either right or left intermediate section 4 Unfold either right or left outer section NOTE Do not unlock trapeze 5 Lower boom to desired working heigh...

Страница 18: ...front tank suction filter Symbols Blue disc Return valve Return from operating unit used for agitation Spraying position Return from operating unit to suction side of pump Used for fully emptying mai...

Страница 19: ...9 Distribution valves 10 Return to tank from pressure equalization 11 Agitation 12 Distribution boom EV EV EV EV EVC oper C oper C oper C oper C opera a a a ating unit ting unit ting unit ting unit t...

Страница 20: ...es are fitted the arrow must point towards the optional extra you select Remaining handles are turned to O closed When spraying is to resume select the self cleaning filter operating unit The other ha...

Страница 21: ...injury Do not open suction valve towards Suction Filling Device unless pump is running and filling hose is connected If this valve is opened without pump running liquid will stream out of the MANIFOLD...

Страница 22: ...can be mounted underneath the main tank Remove tank lid fill with clean water and reposition tank lid Capacity 80 litres per tank Picture below shows MASTER equipped with two rinsing tanks D Only fil...

Страница 23: ...stated on the chemical container label See section Filling of water 2 Turn the handle at the Suction Manifold towards Main tank Turn blue valve towards Agitation and NOTE The scale in the hopper can o...

Страница 24: ...rinsing device if fitted Fit the bag bracket and place the powder bag over the multi hole nozzle and press the lever B WARNING Do not press lever B unless the multi hole nozzle is covered by a contai...

Страница 25: ...ization will only be needed if you change to nozzles of other capacities 11 Operating the control unit while driving To stop the liquid flow to the boom turn the ON OFF handle 2 to OFF position B This...

Страница 26: ...004 F F F F Filter ilter ilter ilter ilters s s s s All filters should always be in use and their function checked regularly Pay attention to the correct combina tion of filter and mesh size The mesh...

Страница 27: ...n v ain v ain v ain v ain valv alv alv alv alve e e e e How to oper How to oper How to oper How to oper How to opera a a a ate te te te te Pull the string B to open the drain valve The valve is spring...

Страница 28: ...parts of the sprayer before and after use with a suitable rust inhibitor Remember Clean sprayers are safe sprayers Clean sprayers are ready for action Clean sprayers cannot be damaged by pesti cides a...

Страница 29: ...ning and maintenance of Cleaning and maintenance of Cleaning and maintenance of Cleaning and maintenance of Cleaning and maintenance of f f f f filter ilter ilter ilter ilters s s s s Clean filters en...

Страница 30: ...obilube 80W 90 Glide shoes Use stearin or a non greasy type of wax A B C D Always store lubricants clean dry and cool preferably at a constant temperature to avoid contamination from dirt and condense...

Страница 31: ...50h C 50h C 50h C 50h C 50h C 50h T226 0001 2 1 A 50h A 50h A 50h A 50h A 50h 1 A 50h A 50h A 50h A 50h A 50h C 20h C 20h C 20h C 20h C 20h 3 Models with BK control unit only 4 D 50h D 50h D 50h D 50...

Страница 32: ...ce 9 T219 0003 B 50h B 50h B 50h B 50h B 50h T212 0025 6 T212 0026 6 C 50h C 50h C 50h C 50h C 50h 7 T212 0027 B 50h B 50h B 50h B 50h B 50h T212 0027 7 C 50h C 50h C 50h C 50h C 50h T212 0029 8 B 50h...

Страница 33: ...t the suction hose fitting B from housing 3 Filter guide and filter C can now be removed To reassemble 4 Press the guide onto filter end 5 Place the filter into housing with guide facing up 6 Ensure t...

Страница 34: ...om the boom the boom See section Basic adjustment of the boom 2 Hy 2 Hy 2 Hy 2 Hy 2 Hydr dr dr dr draulic cir aulic cir aulic cir aulic cir aulic circuit cuit cuit cuit cuit Check the hydraulic circui...

Страница 35: ...ack flap It is recommended to use new gaskets 3 when changing or checking the valves Diaphragms Remove the diaphragm cover 4 The diaphragm 5 may then be changed If fluids have reached the crankcase re...

Страница 36: ...V al EVC oper C oper C oper C oper C opera a a a ating unit ting unit ting unit ting unit ting unit If it becomes difficult to build up sufficient pressure or if pressure fluctuations occur it may be...

Страница 37: ...When the tank is empty the float should lie on the stop pin of the rod and the O ring on the indicator should be positioned at the top position line A If any deviation is found pull out the plug B lo...

Страница 38: ...oint cover 1 4 turn and pull it backwards 2 Remove the synthetic bearings and protection tube 2a Remove inner bush from protection tube 3 Assemble again in reverse order using new parts where necessar...

Страница 39: ...B Bring the wheel itself into correct position by tightening B wheel should only just touch the frame C without being squeezed Please note that all 4 wheels should be uniformly tight ened T102 0035 A...

Страница 40: ...als diaphragms etc from drying out 6 Lubricate all lubricating points according to the lubri cating scheme regardless of intervals stated 7 When the sprayer is dry remove rust from possible scratches...

Страница 41: ...n rapid wear to the hydraulic system Therefore ALWAYS check 1 Suction pressure and nozzle filters are clean 2 Hoses for leaks and cracks paying particular attention to suction hoses 3 Gaskets and O ri...

Страница 42: ...nd fittings Check tightness of pump diaphragm and valve covers Fill suction hose with water for initial prime Clean filters Check yellow suction pipe is not obstructed or placed too near the tank bott...

Страница 43: ...ot operate freely Check motor 450 500 milli Amperes max Change motor if over Brown pos Blue neg Check valve seals for obstructions Check microswitch plate position Loosen screws holding plate a 1 2 tu...

Страница 44: ...l y t i c a p a C 0 3 7 7 0 1 1 4 1 8 7 1 4 9 1 1 1 2 2 2 7 5 0 1 0 4 1 5 7 1 9 8 1 7 0 2 4 1 7 3 0 1 9 3 1 2 7 1 6 8 1 5 0 2 6 0 7 2 0 1 8 3 1 9 6 1 4 8 1 3 0 2 0 1 8 6 0 0 1 5 3 1 6 6 1 2 8 1 0 0 2...

Страница 45: ...rts can be scrapped Always follow local legislation regarding disposal F F F F Filter ilter ilter ilter ilters and nozzles s and nozzles s and nozzles s and nozzles s and nozzles Filter gauze width 30...

Страница 46: ...9 10 10 14 10 10 8 G Y G Y G Y 11 11 15 G Y 7 7 17 17 6 6 1 1 2 2 16 16 5 5 3 3 1 2 4 4 15 15 4 4 5 3 4 6 14 14 3 3 7 5 5 6 6 8 13 13 2 2 9 7 8 10 12 12 1 1 11 12 11 11 G Y green yellow Electrical con...

Страница 47: ...ing a residue 27 E EC distribution valve 36 EC Operating unit 22 43 45 Electrical chart EVC 46 Electrical connections 45 46 Electrically operated MANIFOLD valves 18 EVC operating unit 19 46 F Filling...

Страница 48: ...ulsation damper 27 Pump 6 Pump capacity 44 Pump valves 35 Pump valves and diaphragms renewal 35 Q Quick hitch 9 R Radial connection 37 Ram not functioning 41 Rear lights 10 45 Recycling 45 Requirement...

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