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For technical questions, please call 1-888-380-0318.

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SETUP

Fume and gas Safety

INHALATION HAZARD:

 

Welding and plasma cutting produce toxic fumes.

1. 

Exposure to welding or cutting exhaust 
fumes can increase the risk of developing 
certain cancers, such as cancer of the 
larynx and lung cancer.

  Also, some diseases 

that may be linked to exposure to welding 
or plasma cutting exhaust fumes are:

•  Early onset of Parkinson’s Disease
•  Heart disease
•  Ulcers
•  Damage to the reproductive organs
•  Inflammation of the small intestine or stomach
•  Kidney damage
•  Respiratory diseases such as 

emphysema, bronchitis, or pneumonia

Use natural or forced air ventilation and wear 
a respirator approved by NIOSH to protect 
against the fumes produced to reduce the 
risk of developing the above illnesses.

2. 

do not use near degreasing or 
painting operations.

3. 

Keep head out of fumes.  

Do not breathe exhaust fumes.

4. 

Use enough ventilation, exhaust at arc, or 
both, to keep fumes and gases from breathing 
zone and general area.  

If engineering controls 

are not feasible, use an approved respirator.

5. 

Work in a confined area only if it 
is well-ventilated, or while wearing 
an air-supplied respirator.

6. 

Have a recognized specialist in 
Industrial Hygiene or Environmental Services 
check the operation and air quality 
and make recommendations 
for the specific welding situation.  

Follow OSHA guidelines for 
Permissible Exposure Limits (PEL’s) and 
the American Conference of Governmental 
Industrial Hygienists recommendations for 
Threshold Limit Values (TLV’s) for fumes and gases.

Arc Ray Safety

ARc RAyS can injure eyes and burn skin.

1. 

Wear ANSI-approved welding eye protection 
featuring at least a number 10 shade lens rating.

2. 

Wear leather leggings, fire resistant shoes 
or boots during use.  

Do not wear pants with 

cuffs, shirts with open pockets, or any clothing 
that can catch and hold molten metal or sparks.

3. 

Keep clothing free of grease, oil, 
solvents, or any flammable substances.  

Wear dry, insulating gloves and protective clothing.

4. 

Wear an approved head covering to protect 
the head and neck. 

Use aprons, cape, sleeves, 

shoulder covers, and bibs designed and 
approved for welding and cutting procedures.

5. 

Wear an approved welding jacket or long sleeves 
to protect forearms from radiation burns. 

6. 

When welding/cutting overhead or in confined 
spaces, wear flame resistant ear plugs or 
ear muffs to keep sparks out of ears.

Electrical Safety

ELEcTRIc SHOcK can KILL.

1. 

Turn off, disconnect power, and 
discharge Electrode to ground before setting 
down torch/Electrode holder and before service.

2. 

do not touch energized electrical parts.  

Wear dry, insulating gloves. Do not touch Electrode 
holder, Electrode, welding torch, or welding wire with 
bare hand. Do not wear wet or damaged gloves.

3. 

connect to grounded, gFcI-protected 
power supply only.

4. 

do not use near water or damp objects.

5. 

people with pacemakers should consult their 

physician(s) before use.  

Electromagnetic fields 

in close proximity to heart pacemaker could cause 
pacemaker interference or pacemaker failure.

6. 

do not expose welders to rain or wet conditions.   

Water entering a welder will increase 
the risk of electric shock.

7. 

do not abuse the cord.  Never use the cord 
for carrying, pulling or unplugging the welder.  
Keep cord away from heat, oil, sharp edges 
or moving parts.  

Damaged or entangled 

cords increase the risk of electric shock.

8. 

do not use outdoors.

9. 

Insulate yourself from the workpiece and 
ground. 

Use nonflammable, dry insulating 

material if possible, or use dry rubber mats, 
dry wood or plywood, or other dry insulating 
material large enough to cover your full 
area of contact with the work or ground.

Содержание Vulcan VA-SPLG

Страница 1: ...erence When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 380 0318 as soon as possible Copyright 2017 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual m...

Страница 2: ...rence general Safety pROTEcT yourself and others Read and understand this information 1 Before use read and understand manufacturer s instructions Material Safety Data Sheets MSDS s employer s Safety practices and ANSI Z49 1 2 Keep out of reach of children Keep children and bystanders away while operating 3 place the welder on a stable location before use If it falls while plugged in severe injury...

Страница 3: ...t a number 10 shade lens rating 2 Wear leather leggings fire resistant shoes or boots during use Do not wear pants with cuffs shirts with open pockets or any clothing that can catch and hold molten metal or sparks 3 Keep clothing free of grease oil solvents or any flammable substances Wear dry insulating gloves and protective clothing 4 Wear an approved head covering to protect the head and neck U...

Страница 4: ...e aware that easily visible smoke or flame may not be present for some time after the fire has started 9 do not apply heat to a container that has held an unknown substance or a combustible material whose contents when heated can produce flammable or explosive vapors Clean and purge containers before applying heat Vent closed containers including castings before preheating welding or cutting Welde...

Страница 5: ...e only correct gas shielding equipment designed specifically for the type of welding you will do Maintain this equipment properly 6 protect gas cylinders from heat being struck physical damage slag flames sparks and arcs 7 Use proper procedures to move cylinders SAVE THESE INSTRUcTIONS Wire Feed Speed Workpiece Ground Cable Torch Cable Overheat Shutdown Indicator Cooling Fan VAc Volts Alternating ...

Страница 6: ...lowing instructions are for welding with Aluminum wire connect Shielding gas 1 With assistance place an 100 Argon cylinder not included onto a cabinet or cart near the Welder and secure the cylinder in place with two straps not included to prevent tipping 2 Remove the cylinder s cap Stand to the side of the valve opening then open the valve briefly to blow dust and dirt from the valve opening Clos...

Страница 7: ...ten Spool Tension Knob until Spool cannot spin freely 8 Replace Spool Lock Knob by turning counterclockwise Spool Lock Knob Spool Tension Knob Spool cover Release Button 9 Hold end of wire while releasing from Spool Cut off any bent wire 10 Keeping tension on Spool feed Wire into Inlet Guide 11 Loosen Tension Knob 12 Push on Tension Knob enough to create a space between Driver Roller and Tension R...

Страница 8: ...ables sit flush in grooves groove 5 connect Spool gun a Loosen Knob without removing b Plug Spool Gun Connector into Spool Gun Socket c Tighten Knob do not over tighten d Pull on Spool Gun Connector to ensure tight connection Re seat if connection is not tight Note If connection is not tight arc will not ignite Knob Spool gun connector Spool gun Socket 6 Plug Wire Feed Control Cable into Wire Feed...

Страница 9: ...FCI protected 120VAC 20 amp rated outlet or 240V outlet The circuit must be equipped with delayed action type circuit breaker or fuses 11 Turn Power Switch ON 12 On inside of welder toggle Spool Gun MIG Gun switch to Spool gun Spool Gun MIG Gun Cold Wire Feed a Turn Amperage to A and Voltage to 1 13 check Wire drive Tension a Hold Spool Gun and point it away from all objects b Press and hold Trigg...

Страница 10: ...Cables sit flush in grooves groove 5 connect Spool gun a Loosen Knob without removing b Plug Spool Gun Connector into Spool Gun Socket c Tighten Knob do not over tighten d Pull on Spool Gun Connector to ensure tight connection Re seat if connection is not tight Note If connection is not tight arc will not ignite Knob Spool gun connector Spool gun Socket 6 Plug Wire Feed Control Cable into Wire Fee...

Страница 11: ...I protected 120VAC 20 amp rated outlet or 240V outlet The circuit must be equipped with delayed action type circuit breaker or fuses 11 Turn Power Switch ON 12 Turn Process Selection Knob to Spool gun 13 Turn Voltage to 1 Amperage to A and Wire Diameter to MANUAL process Selection Knob 14 check Wire drive Tension a Hold Spool Gun and point it away from all objects b Press and hold Trigger until at...

Страница 12: ... seat if connection is not tight Note If connection is not tight arc will not ignite 4 Plug Wire Feed Control Cable into Wire Feed Control Socket Secure by turning collar clockwise until tight Note Plug will only fit one way 5 Plug Gas Cable into Gas Outlet Secure by wrench tightening Knob Spool gun connector gas cable Spool gun Socket Wire Feed control Socket Wire Feed control cable gas Outlet 6 ...

Страница 13: ... Turn Power Switch ON 12 Push Home button 13 Turn Main Knob until desired Spool Gun Wire Type process appears on screen 14 Press Main Knob Confirm correct Gas is connected to welder 15 Press Main Knob Make sure Diameter and Thickness are set to lowest settings by turning Left and Right Knobs 030 16ga Spool Gun 4043 Al 16 Press Main Knob Ready to check Wire Drive Tension 348 15 5 0 0 0 030 0 0 25 5...

Страница 14: ...ot open gas without proper ventilation Fix gas leaks immediately Shielding gas can displace air and cause rapid loss of consciousness and death Shielding gas without carbon dioxide can be even more hazardous because asphyxiation can start without feeling shortness of breath Refer to Basic Welding section in your Vulcan welder s manual for MIg duty cycle Setting Up The Weld grounding Workpiece Sett...

Страница 15: ...anywhere from straight on and 15 away from the direction you are welding The amount of tilt is called the push angle Weld direction push Angle 0 15 4 The Contact Tip should remain within 1 2 of the work surface This distance is called CTWD Contact Tip to Work Distance cTWd up to 1 2 Refer to Basic Welding section in your Vulcan welder s manual for remaining welding instructions ...

Страница 16: ...y for type of welding 2 Insufficient shielding gas MIG only Increase flow of gas Clean nozzle Maintain proper CTWD 3 Incorrect shielding gas MIG only Use shielding gas recommended by wire supplier 4 dirty workpiece or welding wire Clean workpiece down to bare metal Make certain that wire is clean and free from oil coatings and other residues 5 Inconsistent travel speed Maintain steady travel speed...

Страница 17: ...wer cord is unplugged from the electrical outlet before proceeding 2 Pull the Nozzle to remove it 3 Scrub the interior of the Nozzle clean with a wire brush 4 Examine the end of the Nozzle The end should be flat and even If the end is uneven chipped melted cracked or otherwise damaged replace Nozzle 5 Unscrew the Contact Tip counterclockwise and slide it off the welding wire to remove 6 Scrub the ...

Страница 18: ...y sized Contact Tip 3 Excessively worn Contact Tip 4 Dirty Contact Tip 1 Make certain that the workpiece is contacted properly by the Ground Clamp and that the workpiece is properly cleaned near the ground clamp and the welding location 2 Verify that Contact Tip is the proper size for welding wire If needed replace Contact Tip with proper size and type 3 Check that the hole in the tip is not defor...

Страница 19: ... Gear Box 1 24 Gas Connector 1 25 Wire Feeder Assembly 1 26 Conducting Bar 1 27 Liner Assembly 1 28 O Ring 7 65X1 78 2 29 Barrel 1 30 Insulator 1 31 Gas Diffuser 1 32 Contact Tip 4 33 Nozzle 12mm 1 35 Internal Gas Hose 1 36 Front Spring Cable Support 1 37 Cable Assembly 1 38 Back Spring Cable Support 1 39 Connector 1 40 Connector Insulator 1 41 Connector 1 42 Gas Hose Plug 1 43 Wire Feed Plug 1 33...

Страница 20: ...chase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted...

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