Page 5
SKU 90614
Assembly
Note: All of the fasteners (nut, bolts, washers) have been positioned in their mounting posi-
tions by the factory. When performing the steps shown below, remove the fasteners, make
the connections, and replace and tighten the hardware. Besides the two included assembly
tools, we recommend using a rubber hammer (not included) to avoid damaging the paint.
1. Connect the Longitudinal Girder (#3) to the Rear Axle (#4).
2. Insert the Front Axle (#1) into the Longitudinal Girder (#3) making sure the two holes in
the square tubes of both pieces line up flush and fit tight.
3. Attach the Steering Sleeve (#2) to the connecting plate of the Front Axle (#1). The
Steering Sleeve (#2) must be centered so that the two front wheels will be parallel and an
equal distance from the Steering Sleeve (#2) . Tighten the Front Axle (#1) connecting plate
assembly.
4. Connect the Steering Column (#6) to the Front Axle (#1) and secure with the attached
large bolt. See Close-up 1 on the Assembly Drawing.
5. Attach the Brake Lever/Parking Swing (#5) to the holes on the Rear Axle (#4). See
FIGURE 3 and close-up #2.
6. Attach the two rear Wheels (#11) and then the two front Wheels (#11). Tighten the hard-
ware and put on the wheel caps. Mount the Drive Train (#8) to the Rear Axle (#4). When you
remove the four bolts to mount the Drive Train, make sure you replace each bolt into the hole
it came from. You need to insert the driving spindle into the hole of the
Rear Axle (#4) and make sure the gears mesh together before tightening. Tighten all of the
hardware. Note: You will see a protective paper on the Rear Axle (#4). Peel the protective
paper off of the steel key and make sure the steel key stays in place.
7. Connect the Saddle (#12) to the Seat Rack (#13). See Close-up #3 on the Assembly
Drawing. The seat can be adjusted forward or back depending on the size of the rider. After
attaching and tightening all of the hardware, replace the plastic hole covers.
8. Remove the existing hardware and attach the Pedals (#9). Replace and tighten hardware.
9. Attach the Steering Wheel (#7) to the Steering Column (#6).
10. Attach the Fenders (#14) with the red deflectors facing rear.
11. Make sure the tires are inflated to 36 PSI.
During assembly, refer to FIGURES 1 through 4 on page 4, and the Assembly Drawing on
page 7.
Operation
Go Cart Specific Warnings!
1. This Go Cart is not to be driven on public streets.
2. Do not ride with more than one person on the Go Cart at a time. Do not exceed the 176
Lbs. weight limit. Do not ride on the Fenders (#14).
3. Do not ride on rough roads or roads with steep inclines.
4. Become accquainted with the entire Go Cart before riding it. (Especially, make sure you
know how to operate the Brake Lever (#5) before riding the Go Cart.)
