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5. Routine Maintenance
Table 5.1 provides a basic guide to routine maintenance requirements for the various
components of the trailer.
Warning:
Maintenance should only be carried out with the engine turned off and when cold.
5.1. Maintenance Procedures
Table 1 indicates recommended routine maintenance tasks cross referenced to maintenance
procedures.
GENERAL
Prior to use / Daily / after
8 hours running
Check inlet water filter element (Clean if necessary)
Check engine oil level on dip stick
Check engine coolant level
Visual check for hose damage/water leaks & for any cracks in
frame/chassis etc.
Check Power and remote control
Check emergency stop button operation (Ref para 4.4)
Weekly / 24 hours
Visually inspect van pack for security checking for any loose,
damaged, or missing parts.
Check for any leakage
Check air filter cleanliness
Check engine fuel water trap for contamination
Three monthly / 50 hours
First service contact Harben Service
Six Monthly / 100 hours
Inspect tanks and fittings for leaks, thoroughly clean & flush
through
Tighten any loose joints
Grease the hydraulic hose reel bearing blocks
Check condition of 12volt start battery
Grease battery terminals for protection
Check alternator belt
Yearly / 300 hours
Intermediate service of engine, gearbox and pump required
(Contact Harben)
Closely inspect the structural integrity of the framework for
signs of stress and cracking (Specifically welded joints)
Check hydraulic filter gauge. If it reads in the red replace the
filter and oil (Shell Tellus 22)
Carry out detailed inspection of pipes, hoses, and fittings.
(Specifically looking for perished rubber and damage)
Two Yearly / 400 hours
Major service of engine, gearbox and pump required (Contact
Harben)
Check wiring terminals/connections and continuity of electrical
earth.
Two Yearly / 600 hours
Major service of engine, gearbox and pump required (Contact
Harben)
Replace pump inlet/delivery valves
Check wiring terminals/connections and continuity of electrical
earth.
For a detailed guide to pump maintenance and overhaul procedures refer to Section 7.
For a detailed guide to engine maintenance and overhaul procedures refer to Section 8.
For routine engine maintenance please refer to the engine handbook supplied with the unit.
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