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Wagenbouw HAPERT                                                                                                                                   

21

   

3.1.3 

C

AR

2

TRAILER AUTOMATIC RECHARGING SYSTEM 

(

OPTIONAL

 
The purpose of the automatic recharging system is to supply the correct charging 
voltage to the electrically powered tipping system. The system is connected to the 
standard lighting cable using a two-pole adapter. The 13-pole connection with the 
towing vehicle ensures that the Car2Trailer booster/charger provides the battery system 
in the trailer with the correct charging voltage while driving. An acoustic signal is given if 
the voltage is too low when using the electric tipping system. See the 

Media

 section at 

WWW.HAPERT.COM for the installation manual circuit diagram.     

 

                                              

 

 
 
 

  

 

      
 
 
 
 
 
 

 
 
 
 
 
 
 
 

  

Attention! 

The Car2Trailer recharging system may only be connected by 
competent service personnel who are familiar with the regulations 
for working with high-voltage batteries. Always read the installation 
manual. Incorrectly connecting the battery (e.g. reversing the plus 
and minus terminals) or using the wrong type of connectors can 
result in serious damage to the system, for which the manufacturer 
cannot be held liable. Make sure the cables are firmly attached. 
Always use fuses. 

Figure 4. 

Содержание COBALT HB

Страница 1: ...genbouw HAPERT except for those chapters that are intended to be reproduced for use with this documentation such as summarised instructions and markings placed on trailers About the trailer This user...

Страница 2: ...2 7 1 General information 13 2 7 2 Storage 14 2 7 3 Protection of the environment 14 2 7 4 Disposal of the trailer 14 3 OPERATING INSTRUCTIONS 15 3 1 Construction and operating devices 15 3 1 1 Remot...

Страница 3: ...drawbar 33 5 1 2 Electrical system 34 5 2 Tipping system 35 5 2 1 Tipping range 35 5 2 2 Hydraulic pump 35 5 3 Physical conditions of use 35 5 4 Applicable directives and standards 36 6 MARKINGS ON T...

Страница 4: ...Wagenbouw HAPERT 4...

Страница 5: ...l part of the trailer You should therefore store it in a safe place It contains information that will be useful or necessary in the future for example for repairs and maintenance This documentation is...

Страница 6: ...afety and Operating Instructions Service personnel People with the training experience and tools required to carry out the described work Chapter All Safety officer The person who is responsible for s...

Страница 7: ...ext segments that are important for personal health and safety are printed in bold The following warnings may be placed on the trailer Warning This pictogram is a warning for the risk of personal inju...

Страница 8: ...riod ensues from the nature of the problem or the circumstances of the case The warranty comprises of the replacement or repair of the faulty product or parts free of charge by the manufacturer or the...

Страница 9: ...ation Using components other than those prescribed in this documentation Performing repairs without permission from the manufacturer Making changes to the trailer such as Changes to the control system...

Страница 10: ...h a cargo bed is fitted For types COBALT HB and the INDIGO HT and LT the cargo bed can be tipped backwards by means of a hydraulic pump and cylinder For type COBALT HM and COBALT the cargo bed can be...

Страница 11: ...however contain all the information you will need about the trailer If you have any doubts ask a relevant government official or your safety officer In this documentation a distinction is made betwee...

Страница 12: ...operation Keep the workplace neat and tidy and free of obstacles Make sure the surroundings are adequately illuminated Be aware of the risk of becoming trapped between the cargo bed and the frame or...

Страница 13: ...th regard to the maintenance of hydraulic systems 2 5 WORK AREA A work area of 100 cm around the trailer must be kept clear in order for the tipping system to be operated 2 6 WARNINGS ON THE TRAILER T...

Страница 14: ...able regulations and environmental legislation 2 7 4 DISPOSAL OF THE TRAILER If the trailer is dismantled the local waste disposal regulations applicable at the time of dismantlement must be observed...

Страница 15: ...ing devices for the electrical tipping system are A main switch A hold to run button on the control panel for raising the cargo bed A hold to run button on the control panel for lowering the cargo bed...

Страница 16: ...Wagenbouw HAPERT 16 Main switch Emergency hand pump lever Electric operation switch Emergency hand pump valve COBALT Pump lever for hand pump Electric operation Main switch hand pump valve COBALT HB...

Страница 17: ...Wagenbouw HAPERT 17 Hand pump valve Pump lever for hand pump INDIGO HT Hand pump valve Pump lever for hand pump INDIGO LT...

Страница 18: ...al system is switched on See figure 1 Before using the remote control see figure 3 the on off button on the control panel see figure 2 needs to be pressed 2 times Now the remote control is ready for u...

Страница 19: ...Raise button Lower button Figure 2 Left LED is green or blue GREEN Manual operation BLUE Handheld remote control Right LED is green orange or red GREEN Battery voltage is good ORANGE Battery voltage i...

Страница 20: ...a two channel on off switch is not permitted Raise button Lower button On Off button Attention When the system is not in use always turn off the main power switch and remove the key Operation via bot...

Страница 21: ...ing An acoustic signal is given if the voltage is too low when using the electric tipping system See the Media section at WWW HAPERT COM for the installation manual circuit diagram Attention The Car2T...

Страница 22: ...Raise the support wheel and secure it in position parallel to the direction of travel the support wheel must not impede the movement of the brake rod Always check whether the lights work before drivi...

Страница 23: ...railer as evenly as possible Avoid point loads The load must always be properly secured Each country has its own regulations Make sure the trailer meets the applicable requirements When loading and un...

Страница 24: ...under the chassis can be extended when loading the trailer How the supports work After releasing the locking pin the supports can be rotated 90 Rotatable by 90 downwards and re secured in position wi...

Страница 25: ...trailer may result in a risk of slipping or swerving Adjust your speed to the condition of the road surface and the load This is particularly important in corners Make sure the wheels do not wobble an...

Страница 26: ...e coupling is in the right position see figure 5 Attach the safety cable to the towing vehicle see figure 11 Insert the lighting plug Regularly check the tyre pressure see table 5 1 Make sure the load...

Страница 27: ...e tipping system on a steep incline 1 Only use the tipping system when the trailer is stationary and connected to the towing vehicle Make sure the trailer s handbrake has been applied 2 Lower the supp...

Страница 28: ...l system The on off button on the control panel needs to be pressed 1 time to activate the control panel To raise the cargo bed keep the relevant button on the control panel see figure 2 pressed until...

Страница 29: ...bed Maintenance by the user service personnel Wheel attachment After the first journey check whether the wheel bolts are still sufficiently tightened If necessary retighten them Use the tightening to...

Страница 30: ...his is 80 of its capacity the battery needs to be recharged with a charger that has a capacity equal to at least 10 of the battery s capacity e g a 90 Ah battery must be recharged with a charger of at...

Страница 31: ...e zinc coating has not yet fully hardened white spots white rust or black spots may appear if the trailer is not cleaned frequently enough However the protective effect of the zinc coating is not redu...

Страница 32: ...epairs may only be carried out under the supervision of HAPERT or an official HAPERT dealer All replacement parts must always have the same specifications as the originals All parts can be ordered fro...

Страница 33: ...ge can give you this information Only use Wagenbouw HAPERT tyres or inquire at Wagenbouw HAPERT or an official HAPERT dealer TYRE SIZE TYRE PRESSURE MAX LOAD BAR PSI KG 155 80R13 2 9 42 500 165R13C 4...

Страница 34: ...5 Brown Right rear light 6 Red Left and right brake lights 7 Black Left rear light 8 Grey Reversing light 9 Brown blue Continuous current 10 Brown red Battery charger plus 11 White Red Battery charger...

Страница 35: ...00 bar 200 bar Oil reservoir Volume Effective volume 5 litres 4 5 litres 1 litre 1 litre 5 litres 4 5 litres Hydraulic oil Tellus 46 Shell HM46 or similar Tellus 46 Shell HM46 or similar Tellus 46 She...

Страница 36: ...ets the applicable European guidelines concerning health and safety The Declaration of Conformity see page 45 specifies the respective directives The applicable standards are also specified in the Dec...

Страница 37: ...rmation see figure 17 DESCRIPTION TRAILER DETAILS Name of manufacturer See trailer type plate Approval no See trailer type plate Identification no See trailer type plate Max total weight See trailer t...

Страница 38: ...with a pipe tow shaft it is located on the shaft See figure 19 All warning stickers and type plates placed on the trailer must be legible at all times Replace stickers and type plates that are damage...

Страница 39: ...uw HAPERT 39 6 2 WARNINGS The following warnings are placed on the front of a trailer with a hydraulic tipping system The following warning is placed on the rear of a trailer with lights that can be o...

Страница 40: ...Wagenbouw HAPERT 40 6 3 VEHICLE DETAILS Fill in the trailer details below Type of trailer Trailer dimensions Chassis number Max total weight HAPERT dealer stamp...

Страница 41: ...pleted by the dealer and the customer The trailer must undergo its first service after no more than 6 months and then after every 12 months Observing the service requirement performing all the require...

Страница 42: ...e At least 1 year after the delivery service HAPERT dealer stamp Signature At least 1 year after the 2nd service 3rd year service 4th year service Date Date HAPERT dealer stamp Signature At least 1 ye...

Страница 43: ...ure At least 1 year after the 4th service HAPERT dealer stamp Signature At least 1 year after the 5th service 7th year service 8th year service Date Date HAPERT dealer stamp Signature At least 1 year...

Страница 44: ...re At least 1 year after the 8th service HAPERT dealer stamp Signature At least 1 year after the 9th service 11th year service 12th year service Date Date HAPERT dealer stamp Signature At least 1 year...

Страница 45: ...cordance with the requirements of Machinery Directive 2006 42 EC 3 The machine also complies when the occasion arises with the requirements of the following EU directives EMC directive 2004 108 EC 4 T...

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