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Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30

(25)

ROUTINE MAINTENANCE INSPECTION TABLE

Interval

km Initial 1000 Every 3000 Every 6000

Items

Month

Initial 3

Every 6

Every 12

*Battery

Inspect

Inspect

-

*Air +

-

*Air cleaner intake
air pipe

Clean

Clean

-

*Clutch intake air
pipe

Clean

Clean

-

*Muffler bolts &
nuts

Tighten

Tighten

-

*Cylinder head
bolts & nuts

Tighten

Tighten

-

*Valve clearance
(cold status)
Intake/Exhaust:
0.08–0.12mm

Inspect

Inspect

-

Spark plug

Inspect

Inspect

-

Replace every 10,000km

Engine oil

Replace

-

Engin oil strainer

Clean every 18 months or every

12,000km

*Gear oil

-

-

Replace

*Drive belt (clutch

-

-

Inspect

belt)

Replace every 24,000km

*Clutch shoe

-

-

Inspect

*Clutch roller

-

-

Inspect

Carburetor (idle
speed)

Inspect

Inspect

-

Interval

km Initial 1000 Every 3000 Every 6000

Items

Month

Initial 3

Every 6

Every 12

Throttle cable

Inspect

Inspect

-

*Fuel evaporative
pollutant system

-

Inspect

-

*Fuel hose and

Inspect

Inspect

-

second air hose
(For some models)

Replace every 4 years

*Secondary air valve
(For some models)

Inspect every 3 years or 18,000km

*Fuel filter

Inspect

Inspect

Replace

*Brake

Inspect

Inspect

-

*Brake fluid hose

Inspect

Inspect

-

Replace every 4 years

*Brake fluid

Inspect

Inspect

-

Replace every 2 years

Tire

Inspect

Inspect

-

*Steering

Inspect

Inspect

-

*Front and rear
absorber

-

Inspect

-

Light and signal

Inspect

Inspect

-

*Chassis bolts and
nuts

Inspect

Inspect

-

NOTE: If the motorcycle has been ridden for a long time
on poor roads or under full power, the inspections should
be done more frequently.

NOTE: The items marked with a “*” in the chart should
be handled only by an authorized dealer, whereas “-”
does not contain such requirements.

Items marked

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Haojue HJ100T-7C 99011H79030H000 V01 Export Chinese 2016-6-30

(25)

Содержание HJ100T-7C 2016

Страница 1: ......

Страница 2: ...ent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which...

Страница 3: ...in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations BWARNING BCAUTION NOTICE NOTE Please read this manual care...

Страница 4: ...at the time of publication Due to improvements or other changes there may be some discrepancies in this manual Haojue reserves the right to make changes at any time Please note that this manual applie...

Страница 5: ...or combinations of all the available accessories however your dealer can assist you in selecting quality accessories and installing them correctly Use extreme caution when selecting and installing th...

Страница 6: ...nt end and lead to instability problems Accessories added to the handle bars or front fork should be as light as possible and kept to a minimum Certain accessories displace the rider from his or her n...

Страница 7: ...wear eye protection RIDING APPAREL Loose fancy clothing might be uncomfortable and unsafe while riding a motorcycle Choose clothing of high quality and fit when riding INSPECTION BEFORE RIDING Review...

Страница 8: ...s in which the road appears greasy as they can be especially slippery Use extreme caution at railway crossings metal grates and bridges Whenever in doubt with of the road conditions slow down SPEED LI...

Страница 9: ...ge case Carburetor Saddle switch Fuel tank Rear carriage Air filter A Kick start lever B Main stand C Oil collecting pipe s D Side stand E Front brake switch F Front brake cylinder G Battery and fuse...

Страница 10: ...y in the position turn counterclockwise to the 4 position The steering is then locked The ignition circuit are cut off BWARNING Before turning the ignition switch to the 4 position safely stop the mot...

Страница 11: ...E there is little fuel left in the fuel tank You must refill as soon as possible When the pointer reaches F the fuel tank is full NOTE The level indicated by the fuel gauge may change during frequent...

Страница 12: ...re to turn off the turn signals after completing the turn or lane change HORN BUTTON 4 Pressing this button will trigger the horn Accelerate RIGHT HANDLE SWITCHES LIGHT SWITCH 1 position The headlight...

Страница 13: ...ward the throttle grip The brake light will be alight when the brake lever is grasped inward THROTTLE GRIP 4 The engine speed is controlled by the position of the throttle grip Turn it toward you to i...

Страница 14: ...h high pressure water or else high pressure water will possibly flow into the fuel tank KICK START LEVER The kick start lever is provided on the left of engine When starting the motorcycle support it...

Страница 15: ...motorcycle is equipped with both a main stand and a side stand Main stand 1 To support the motorcycle with the main stand tread on the main stand 1 rod hold the steering handlebar with your left hand...

Страница 16: ...CTANE RATING Use nonleaded gasoline with an octane rating of 90 or higher NOTE If leadless gasoline is used the spark plug can have a longer service life ENGINE OIL Oil quality is a major contributor...

Страница 17: ...rove its life and at the same time fully bring out the performance of motorcycle The following guidelines explain proper break in procedures RECOMMENDED THROTTLE LIMIT Throttle opening must not reach...

Страница 18: ...le for the first 500 km CIRCULATE ENGINE OIL BEFORE RIDING Allow sufficient idling time after warm or cold engine start up before applying load or revving the engine This allows time for the lubricati...

Страница 19: ...e 4 Proper and free movement of the brake lever 5 No spongy feeling when the brake lever is pressed 6 No brake dragging Tires 1 Correct tire pressure 2 Proper tire status 3 No punctures or fractures F...

Страница 20: ...king is necessary BWARNING Crosswinds usually exist at tunnel exits or valleys or when big vehicles overtake Drive calmly and at reduced speed at these times BWARNING Obey traffic rules and speed rest...

Страница 21: ...ffer less wear When the engine is warm 1 Grasp the front or rear brake lever 2 The throttle grip is on its original position 3 Press the electric startup button or tread on the kick lever Omit the fir...

Страница 22: ...t its internal parts will be damaged and the exhaust pipe and the muffler will discolor STARTING OFF BWARNING Riding this motorcycle at excessive speed increases your chances of losing control This ma...

Страница 23: ...tle completely 2 Apply the front and rear brakes evenly and at the same time force to slow down until stopping 3 Turn the key to the position to stop engine 4 Park the motorcycle on a firm flat surfac...

Страница 24: ...Urgent braking on uneven or slippery roads will cause the motorcycle to be out of control BWARNING Riding too close to other vehicles will result in rear end collisions A greater riding speed should...

Страница 25: ...ce or fail to perform recommended maintenance can lead to an accident Ask your Haojue dealer or a qualified mechanic to do the maintenance items marked with an asterisk You may perform the unmarked ma...

Страница 26: ...nitial 1000 Every 3000 Every 6000 Items Month Initial 3 Every 6 Every 12 Throttle cable Inspect Inspect Fuel evaporative pollutant system Inspect Fuel hose and Inspect Inspect second air hose For some...

Страница 27: ...er rather than waiting for treatment until it is time to maintain it as untimely replacement will often affect the service life of the motor If driving under a dusty or wet environment the filter elem...

Страница 28: ...ance including sulfuric acid and lead They could have potential negative consequences for the environment and human health Make sure not to tip over the battery when you remove it from the motorcycle...

Страница 29: ...mended AIR CLEANER If the air filter has become clogged with dust intake resistance will increase with a resultant decrease in power output and an increase in fuel consumption If you ride in dusty wet...

Страница 30: ...ure that the filter is securely in position and is sealing properly BCAUTION If riding in dusty conditions make the inspection and replacement intervals for the air filter element shorter if it is fou...

Страница 31: ...he spark plug gap with a thickness gauge The standard spark plug gap is 0 6 0 7mm If the measured spark plug gap is out of standard range adjust or replace it with a new one Whenever removing carbon d...

Страница 32: ...ine hood 2 3 Remove the bracket by unscrew the bolts 3 4 Remove the spark plug cap 4 5 Remove the spark plug with the spark plug wrench Spark plug installation BCAUTION A cross threaded or over tighte...

Страница 33: ...ant maintenance items to be performed Oil level check A UPPER LEVEL B LOWER LEVEL Inspect the engine oil level following the steps below 1 Stop the engine and support it on a flat ground with the help...

Страница 34: ...ct whether the engine parts that have been dismantled and installed again suffer any oil leakage BCAUTION It is suggested to replace the seal rings when the engine oil filter element is replaced Engin...

Страница 35: ...le remove the small cap turn the adjusting screw to right and left to keep the engine revolving speed between 1600 1800 rpm BCAUTION Adjustment the engine idle speed should be done when the engine has...

Страница 36: ...ses a drum brake Correct brake operation is very important for safe riding Be sure to have the brake system checked regularly This inspection should be made by an authorized dealer BWARNING Brakes are...

Страница 37: ...ith water and seek medical attention Wash thoroughly after handing Keep out of the reach of children and animals BWARNING The use of any fluid except DOT3 brake fluid from a sealed container can damag...

Страница 38: ...n increase your chance of having an accident If you need to replace brake disk or brake pads have your Haojue dealer do these works Inspect and maintain the brake disk and brake pads as recommended RE...

Страница 39: ...nce and safety of the motorcycle Be sure to check tire pressure and tire wear status regularly Tire pressure Under normal temperature test the tire pressure by using a tire pressure gauge set the pres...

Страница 40: ...ommend you to select standard tires LIGHT AND SIGNAL The check of lighting and signal consult the content of the inspection before riding section Replacement of bulbs The rated power of each bulb is s...

Страница 41: ...ssembly the hole plug after the adjustment 5 Close the lid of the front storage case BCAUTION The beam of headlight has been set in factory It should be adjusted by an authorized dealer Horn Never adj...

Страница 42: ...ead on kick startup level several times 4 Loosen the drain screw to see if there is fuel in the carburetor BWARNING Do not let fuel spill on to the ground it should be collected in a container Do not...

Страница 43: ...combustible and tends to explode in certain conditions When draining storing or filling fuel make sure there are no open flames the engine has stopped and the operating place is well ventilated Fuel...

Страница 44: ...th a diluted detergent solution eliminate rust stains on the terminal and wire connectors Store the battery in a room with an ambient temperature of above 0 C Charge the battery completely Recharge it...

Страница 45: ...th a cloth 1 1 6 30 minutes after battery filling it can be fitted for starting If possible it is better to charge it for 3 5 hours to improve starting performance and to prolong service life At a ver...

Страница 46: ...electrolyte or water be added 3 2 When using or charging battery stay off the flame avoid positive or negative electrode short circuit and loosening of positive or negative terminals so as to prevent...

Страница 47: ...ssion system Clutch dry automatic centrifugal type Transmission automatic progressive type 0 78 2 3 Final speed ratio 9 286 Performance Fuel consumption 1 9L 100km Maximum speed 75km h Climbing abilit...

Страница 48: ......

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