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4

Digit

al Mold Contr

oller 

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Safety notice for this user manual

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Safety notice for the product

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Notice about liability

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02. Safety Notice

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Please make this manual is delivered to the end user and is placed where it can 

     be easily found. 

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Please install and operate this product after reading and fully understanding the 

     manual.

▶

  

This manual contains detailed information about the product and any matter not 

     mentioned in this manual cannot be guaranteed.

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This manual is written carefully and believed to be accurate, but please call us if 

      you find any errors, omissions, or have suggestions for improvements.

▶

  

The contents of this user manual can be edited without prior notice for 

     improvement and modification of the product.

▶

  

For the safety and protection of the system that uses this product, please read and 

     follow the manual with care.

▶

  

We are not liable for any damage and safety problems due to disregards of the 

     manual or lack of care in product operation.

▶

  

In case the system needs any extra safety circuitry or other safety materials for the 

     safety and protection of the system, please install them outside of the product. Do 
     not modify or add components inside of the product.

▶

  

Do not disassemble, repair or reconstruct the product. It may result in electric 

     shock, fire, or malfunction.

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Do not impact the product. It could result in malfunction or damage.

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Unless it is included in the company's terms and conditions for warranty, we are 

     not responsible for any warranties or guarantees.

▶

  

We are not liable for any damages and indirect loss of the use or third person due 

     to unpredicted natural disasters.

Содержание MT100

Страница 1: ......

Страница 2: ...s guide will be provided in this form and can be edited or changed without prior notice This guide includes an implied guarantee or suitability for a certain purpose and does not offer any guarantee f...

Страница 3: ...een Layout and Structure 08 Option Screen Layout and Structure 09 Error Info Screen Layout and Structure 10 Language Setting Screen Layout and Structure 11 Parameters Reference Table 01 Front Panel La...

Страница 4: ...duct Verification Check packing contents Damaged product 01 Check the contents Once you receive the product please check for external damage Please check whether the product specification is the same...

Страница 5: ...mponents MT100 Display Unit MT100 User Manual MT100 Main Unit Connection cable Communication cable 2 pin terminal 7 Pieces 3 pin terminal 1 piece 6 pin terminal 2 or 3 pieces 8 pin terminal 2 pieces 3...

Страница 6: ...ion of the product For the safety and protection of the system that uses this product please read and follow the manual with care We are not liable for any damage and safety problems due to disregards...

Страница 7: ...power of all the units and products before connecting the cables to each other Please do not touch the product with wet hands It can cause electric shock Never use any gas pipe lighting rods or elect...

Страница 8: ...el Number Description MT100 Mold Temperature Controller Communication 0 No communication 1 RS485 422 Pressure check 0 No pressure check 1 Pressure check by input of contact 2 Pressure check by 4 20 mA...

Страница 9: ...reen Parameters Handling and Operating Specifications Installation Unit mm Unit mm 01 External Dimensions and Panel Cutout External Dimensions Panel Cutout 155 0 130 0 8 8 114 0 23 3 25 3 140 0 23 3 2...

Страница 10: ...ed off and connect cables to the units Cause of Noise Relay and Contact Motor commutator Solenoid Coil Solenoid Valve Phase angle SCR Power Line Remote Communication equipment Inductance Load Welding...

Страница 11: ...ect action of pump 13 14 Heat over Input Terminal for checking overheating CT Sensor terminal 1 2 CT1 CT sensor terminal for checking current on R 3 4 CT2 CT sensor terminal for checking current on S...

Страница 12: ...R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CT SENSOR RELAYOUTPUT Control DI INPUT Heat over Pump dir over pump rev over Option Pressure over W Fill hi W Fill low Test pin Display connector P...

Страница 13: ...nal 1 2 R S RUN RESET Contact Input Terminal COMM TERMINAL Communication Terminal 1 2 3 4 RS422 485 Communication Terminal 5 Communication Signal Ground Terminal Main CN Terminal for connection with M...

Страница 14: ...water ENTER valve Cooling valve Heat exchanger Overheating detector Heater MEDI temperature sensor Float switch Pump Enter cooling water Return cooling water Enter medium Return medium Mold Mold temp...

Страница 15: ...nnect pressure sensor It displays pressure by retrieving 4 20 mA of current Terminal to connect temperature sensor of medium water When Mold Key is OFF reads and controls temperature via the temperatu...

Страница 16: ...ut alerts the user Terminal to monitor directs operation of pump and overload When contact is input in this part it stops control and alerts the user Terminal to monitor reverse operation of pump and...

Страница 17: ...o reverse operation Relay for water lling When DI of WT_L is on relay is on and starts water lling When it is o the relay o and so does the water lling Relay for direct operation of pump Relay is on w...

Страница 18: ...of inappropriate connections for R S and T it generates alarm and cannot start control operation To clear reverse phase alarm connect R S and T in proper way or turn on the power after selecting Singl...

Страница 19: ...MEDIUM RETURN WATER ENTER WATER 3 SENSOR 4 DISPLAY ENTER WATERR ENTER WATERR EPRES RANGE TEMP RANGE ACCURACY TEMP UNIT MOLD BIAS MEDIUM BIAS R WATER BIAS E WATER BIAS PRE_HEAT SV Contrast adjustment s...

Страница 20: ...rature Current time Current day Current date Set value 28 0 PV SV MV 28 0 AUTO Operating 00 00 PRS Output mode Auto and Manual Operation mode Operating and Tuning 28 0 PV SV 28 0 10 01 SAT 12 00 00 00...

Страница 21: ...Auto and Manual Operation mode Operating and Tuning 28 0 PV SV MV 28 0 Scheduledtime 12 34 00 00 PRS Operation starts 12 hours and 34 minutes later PV SV MV S Shows s stop nt time ating 0 00 ode Tunin...

Страница 22: ...L Ph Ih Dh Th Pc Ic Dc Tc MODE Ph 15 0 Ih 240 Second Dh 60 Second Th 2 Second SET MENU Heating setting P Heating setting I Heating setting D Control heating setting Pc 15 0 Ic 240 Second Dc 60 Second...

Страница 23: ...OUT Single phase 3 phase PRES LO ALM 00 00 CUR HI ALM 040 0 A TEMP HI ALM 300 0 TEMP LO ALM 000 0 A TEMP LO ALM 000 0 ALARM COOL OUT HEAT OUT TEMP HI ALM ALARM TEMP LO ALM PRES HI ALM PRES LO ALM ALA...

Страница 24: ...Setting Screen Layout and Structure MOLD Pt100 K TYPE J TYPE MOLD SETTING MEDIUM Pt100 K TYPE J TYPE RETURN WATER Pt100 K TYPE J TYPE ENTER WATER Pt100 K TYPE J TYPE RETURNWATER SETTING MEDIUM SETTIN...

Страница 25: ...0 A S 000 0 A T 000 0 A 20 mA pressure 10 00 4 mA pressure 00 00 TEMP HI 300 0 TEMP LO 000 0 Mold BIAS 000 0 PRE_HEAT SV 015 0 DISPLAY TEMP DISPLAY CUR DISPLAY PRES RANGE DISPLAY TEMP RANGE ACCURACY...

Страница 26: ...ME 00 01 02 03 Time setting 31 DEC 05 Sat 23 59 DELAY TIME Hour 02 Min 03 MEDI FILL TM 0000 Second WEEK RSV Sun Mon Tue Wed Thu Fri Sat TIME RSV MODE CURRENT TIME WEEK RSV TIME WEEK TIME DELAY TIME ME...

Страница 27: ...er to use SUCTION OPTION SUCTION COOLING REMOTE OPTION LOCK PASSWORD ID SUCTION ON OFF COOLING ON OFF REMOTE ON OFF Decide whether to use LOCK LOCK ON OFF Password setting 0000 CONTROL ID 0001 Passwor...

Страница 28: ...No 02 Error No 13 Error No 00 Delete all saved error data SET MENU SET MENU Number of the latest error Error No 00 Error No 00 Error No 00 Error No 00 Number of the last error Save up to 20 Do you wa...

Страница 29: ...Operating Tuning Operating TUNING OPERATING OPERATING Schedule start time Scheduled operation start time DAY HOUR MINUTE Schedule finish time Scheduled operation finish time Schedule remaining time R...

Страница 30: ...100 s 2 s Auto Manual MODE Output mode AUTO MAN AUTO Output operation screen Name Display screen Description Display Initial value Cooling output COOL OUT Select whether to use cooling output USE NOT...

Страница 31: ...screen Name Display screen Description Display Initial value RSV MODE RSV MODE RSV MODE NO REV TIME REV WEEK REV No REV Time setting CURRENT TIME Current time Year Month Date Day Hour Minute 0 WEEK RS...

Страница 32: ...current T phase current display 20 mA pressure PRES RANGE Max pressure 0 0 10 00 1 50 4 mA pressure Min temperature 0 00 TEMP HI RANGE TEMP RANGE Max temperature 0 0 300 0 300 TEMP LO RANGE Min tempe...

Страница 33: ...lue SUCTION SUCTION SUCTION ON OFF OFF COOLING COOLING Forced COOLING REMOTE REMOTE Communication LOCK LOCK LOCK PASSWORD PASSWORD PASSWORD 0000 9999 0000 ID ID Communication ID 1 99 1 Language select...

Страница 34: ...creen SV Key to change setting value SET Key to register parameter Key to change parameter Key more cursor RUN RESET Key for starting finishing control operation AT Key for starting finishing AUTO TUN...

Страница 35: ...e power is applying to the unit Please check the following things if it does not start control In case the Unit or System has a problem Please refer to Troubleshooting in detail If there is any reserv...

Страница 36: ...J for each sensor Set in SENSOR You can set Max and Min temperature limit All temperature settings and control will be conducted within the configured range Set in DISPLAY TEMP RANGE Select whether to...

Страница 37: ...automatically stops Auto tuning can be started by pressing AT key during operation or through communication AT LED flashes during auto tuning and turns off when it completes after successful tuning o...

Страница 38: ...for OPERATION START or OPERATION FINISH Set in TIME RSV RSV MODE Use this option to start operation after certain period of time based on current time RSV LED flashes when delay time is set In delay t...

Страница 39: ...ME WEEK TIME Operation stops Register day and time for WEEK RSV Operation starts in reserved day and time and nishing time is booked Press RUN key to bring up START DAY HOUR MINUTE Current day TUE Day...

Страница 40: ...finishing medium filling Control medium filling When there is not enough medium in tank it detects it and start refilling medium after refilling medium it automatically stops filling When user runs c...

Страница 41: ...ING is a function that reduces temperature Regardless operation and output mode it stops output of heating band and sets cooling band to 100 You can start and finish Forced COOLING by COOL key or comm...

Страница 42: ...ENTER MEDI sensor and MOLD sensor is for control RETURN sensor and ENTER sensor is for monitoring you can check temperature in CONTROL TEMP DISPLAY Select whether to use MEDI sensor and MOLD sensor by...

Страница 43: ...essure test is ON it detects pressure fault send alert and register it in ERROR CHECK Display 4 20 mA input according to pressure range entered in CONTROL PRESSURE RANGE Compare the detected pressure...

Страница 44: ...d COOLING option REMOTE communication option Please refer to Communication function for more details Block parameter change by using LOCK function User can use controller by key even though LOCK is ON...

Страница 45: ...controller or system the BUZZER starts ringing at the time you can OFF the buzzer by removing the cause of error or pressing BUZZER key if the BUZZER key is pressed BUZZER LED flashes and buzzer does...

Страница 46: ...not complete within 24 hours Holding state Stop INPUT OPEN 2 Sensor input error POWER ERROR 6 Detect negative phase in power source PUMP DIRECT ACTION OVER 10 PP_D terminal input ON PUMP REVERSE ACTI...

Страница 47: ...of FS Sampling Time 1 s Measurement Range 0 00 10 00 Fixed decimal Heating Output Type Voltage Pulse output Over 12 V d c Resolution 0 1 or 16 667 ms of output whichever is larger Cooling Output Type...

Страница 48: ...Power terminal earth terminal 2300 V a c for 1 minute Measuring terminal power terminal 2300 V a c for 1 minute Number of inputs 1 contacts Input type 4 20 mA or contact input Sampling cycle 1 s Meas...

Страница 49: ...V d c 1 A Measurement accuracy 0 1 or 16 667 ms whichever is larger Number of outputs 1 contact Output type Relay A contact Contact capacity 250 V a c 1 A 30 V d c 1 A Number of inputs 1 contact ON O...

Страница 50: ...MA0631K200427 28 Gilpa ro 71beon gil Michuhol gu Incheon Korea TEL 82 1577 1047 http www hynux com MT100...

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