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11

5、

PREPARE FOR CUTTING

5.1

Connect cutting machine

According with 4.5and FIG1

FIG 2

FIG 3 to connect with cutting machine

5.2

Cutting operation

a. Turn on the power source ,cooling fan will be work as usual.

b. Turn on gas switch and put the switch to “air test”,then rotate air pressure regulator to chose

suitable gas flow rate.If air pressure low than0.2Mpa ,cutting machine will stop work,if

everything is ok, air pressure light will turn off,please put “air test/cutting “switch to

“cutting”at the same time.

Note

air pressure≥0.45

0.6MPa

flow rate ≥300L/min

c. This cutting machine standard collocation adopt non-contact cutting torch.When cutting

machine ,nozzle will not meet workpiece due to if they get to each other, it’s easy to damage

electrode and nozzle. At this time,in order to control cutting torch height, we usually match

series of cutting tool

photoelectric follow up

robot and CNC cutting machine tool.

Operation points as following

a) Trolly the cutting torch to meet workpiece,and keep distance 2-5mm,make sure nozzle

axes apeak to surface of workpiece and don’t touch.( FIG6)

b) Turn on cutting switch ,ignite plasma arc ,cutting workpiece fully ,keep an even speed to

move along with cutting direction,Cutting speed is :base on cutting pierce,be fit for rapid

to cut ,if too slow will affect cutting quality even arc break off. Please control towing

angle in 10°(F6), cutting quality is perfect,if too fast won’t pierce,even spatter.

c) Generally speaking cutting from the edge of workpiece,when need to cut from the middle

of workpiece,if material thickness is≤5mm(stainless steel or carton steel,if other

material,need to cut back on cutting thickness),can directly cutting pierce.Method:put

cutting torch on starting point of cutting sew,make nozzle and workpiece an included

angle about 75°,then turn on torch switch,ignite arc to pierce workpiece,adjust torch axes

to apeak workpiece.But if material thickness≥5mm and need to cut in middle,please drill a

hole which diameter is ≥3mm,ignite arc to cut in hole.

d) If finish cutting ,unlock torch switch,break off plasma arc.compress air will be delayed

spurt to cooling cutting torch.After some minutes please move torch to finish cutting.

Содержание HP80 Series

Страница 1: ...For safety guarantee only the person with operating certificate or expert skills can collocate check maintain fix and repair the welder For safety guarantee please completely read and understand the...

Страница 2: ...ATALOGUE 1 CHARACTERISTICS APPLICATIONS 2 2 SAFETY ATTENTION 3 3 TECHNICAL PARAMETER 4 4 INSTALLING CONNECTION 5 5 PREPARE FOR CUTTING 11 6 DAILY MAINTAIN CHECK 14 7 FAULT REPAIR 15 8 CIRCUIT DIAGRAM...

Страница 3: ...ique and with IGBT elements 1 Inverter frequency is above 20KHz by adopting PWM technique 2 Can preset and continuous adjust the current suitable for different thickness work piece make sure cutting q...

Страница 4: ...oid machine burning and fire a Avoid fire because of overheated please keep 50cm distance between welding power and the wall or combustibles b Avoid fire because of spark Forbid spark to touch the com...

Страница 5: ...t current A 14 26 54 Open voltage V 250 325 345 Range for cutting current A 30 80 30 120 30 200 Rated duty cycle Best cutting thicken carbon steel mm 18 25 45 Max cutting thickness carbon steel mm 32...

Страница 6: ...achine s ground connecting port to power s ground connecting port and avoid damaged by electric shock 4 3 Ventilation To assure welding quality must reduce the wind influence If operate in seal space...

Страница 7: ...ng machine before connecting cable c All joint must connect well use insulating tape around bare wire d After connecting put power cable cover on machine then fasten with screw forbid to operate with...

Страница 8: ...7 FIG 2 HP80 120 connecting diagram...

Страница 9: ...8 FIG 3 HP200 connecting diagram...

Страница 10: ...12 13 14 15 16 17 18 19 20 21 FIG 4 front and bank panel for HP63 HP80 HP120 A 2A 2 2 0 I U X eff 1 1 1 max f 1 2 f R IP21S F I G B T R 20 27 22 23 25 24 12 11 10 9 1 28 21 15 17 16 26 14 13 19 8 7 6...

Страница 11: ...cly open and supply gas when machine is cutting 15 Power box Connect input cable 16 Control sign Automaticly connect with cutting machine torch switch successful to ignite arc 17 Output arc Automaticl...

Страница 12: ...p distance 2 5mm make sure nozzle axes apeak to surface of workpiece and don t touch FIG6 b Turn on cutting switch ignite plasma arc cutting workpiece fully keep an even speed to move along with cutti...

Страница 13: ...t the switch to power off on the machine 1 Installing cutting torch please reference FIG7 Plesae note must sure electrode is tightened by spanner 2 Please replace nozzle on time when centre hole of no...

Страница 14: ...o replace on time 5 When you need dismantle the cutting torch please demount bolt M3 then insulated pipe at last is connect and transfer arc When installing please take care every joint and insulated...

Страница 15: ...1 Switch function for power 2 Cooling fan if is working normally 3 If have unusual vibrate noise and smell 4 If cable connector is over heat 5 Welding cable if is over heat 6 Cable if is damaged 7 Al...

Страница 16: ...d and change any connecting Table 5 Inspection item Failure Causing Can not ignite arc Power switch damaged or switch wire broken The cable which connect with workpiece is damaged or the clamp cable i...

Страница 17: ...k indicator linght on Readjust the air pressure filter method turn air pressure filter clockwise to increase the pressure turn anti clockwise to decrease 3 Air test switch damaged Change 4 Main electr...

Страница 18: ...trode has burned Change 8 Nozzle size is not fitted Change to the right size 9 Air hose or cutting cable damaged Repair or change 8 Kerf with wide incision and poor quality 1 Cutting speed is too slow...

Страница 19: ...16V 16V 16V 16V 16V 16V 16V 94 95 1 3 CN 7 87 2 92 93 1 3 CN 5 85 2 90 91 1 3 CN 3 83 2 88 89 1 3 CN 1 81 2 TR1 C6 C7 CT 3 6T 99 3 1 0 5 1 1 0 1 1 0 2 9 7 1 0 6 1 0 0 1 0 4 1 0 3 9 7 9 7 6 4 6 3 9 7...

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