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6

F100d 
JAN 2011

FROST MASTER

®

 PLUS DEFROST CONTROLLER

TERMINATE (

Plus

 MODELS)

The defrost terminate feature is built-in to the Frost 

Master® 

Plus

  models.    It  consists  of  an  accurate, 

dur a ble  temper atur e  sensor  a nd  a  ter minate 
temperature  setting  adjustment  on  the  face  of  the 
defrost controller.  When the terminate temperature 

is satisfied, the HOT GAS step (or even the SOFT GAS 
step)  will  cease  and  the  EQUALIZE  step  will  begin.  
By ending the HOT GAS step as soon as the coil is 

clean,  a  quick  and  efficient  defrost  occurs.    If  the 
terminate temperature feature is not desired, simply 
do not connect the temperature sensor and the HOT 
GAS step will operate on time only.

The terminate temperature adjustment setting range 

is  from  30ºF  to  65ºF  (-1°C  to  +18°C);  and  is  usually 
set about 40ºF (4°C).  If the terminate temperature is 
not reached, the hot gas supply or other frost melting 
medium will be terminated by the HOT GAS step time 

duration.  Coincidentally, be sure that the HOT GAS 
step setting duration is long enough to always permit 
a  complete  defrost.    If  unsure,  set  time  duration  to 
maximum.  

Locate the terminate temperature sensor at the last 
place of the evaporator coil where frost or ice remains 
during  a  defrost.    Fasten  sensor  to  evaporator  or 
piping.  Join each of two 6 ft. (183 cm) long sensor 
wire  leads  to  field  sensor  wires  using  the  supplied 
watertight  solderless  joint  connectors.    Carefully 
crimp  then  heat  to  seal  joint  from  moisture.    Field 
sensor wire size should be at least 20 AWG (0.5 mm2) 
and  limited  to  a  distance  of  500  ft.  (152  m).    Avoid 
running wires through evaporator air stream or with 
high  voltage  wiring.    Connect  field  sensor  wires  to 
terminate temperature sensor quick disconnect plug  
inside defrost controller enclosure. 

TERMINATE TEMPERATURE SENSOR

INTRODUCTION

This deluxe model, Frost Master® Plus, includes an 

additional (fifth) defrost step, SOFT GAS, plus a built-
in,  adjustable,  Temperature  Terminate  feature  with 
clamp-on  “defrosted”  sensor.    Also,  the  PUMPOUT 
and  EQUALIZE  defrost  step  times  are  greater  than 
the  standard  Frost  Master®;  otherwise,  operation 
is the same. 

The SOFT GAS step permits the gradual build-up of 

pressure inside the evaporator.  This is accomplished 
by opening a small soft (hot) gas solenoid valve prior 
to opening a primary hot gas solenoid valve during the 
HOT GAS step.  This primes the evaporator for hot gas 
full flow.  The soft gas solenoid valve will remain open 
throughout the SOFT GAS and HOT GAS steps.  

The  built-in  Temperature  Terminate  feature  enables 

operator to easily adjust the terminate temperature 
setting without having to climb a ladder to reach the 
thermostat (temperature switch) on an evaporator.

TYPICAL APPLICATION

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10 11

TERMINATE TEMPERATURE 

SETTING ADJUSTMENT

TERMINATE TEMPERATURE 

SENSOR QUICK 
DISCONNECT PLUG

RELAY SG (SOFT GAS) 

TERMINALS

DEFROST STEPS

TIME ADJUSTMENTS

PUMPOUT: 0 TO 45 MIN
SOFT GAS: 0 TO 5 MIN
HOT GAS: 0 TO 45 MIN
EQUALIZE: 0 TO 10 MIN
FAN DELAY: 0 TO 5 MIN

0.50''

1.25''

0.25''

SIDE VIEW

 TOP VIEW

(6 mm)

(32 mm)

(13 mm)

0.50''

1.25''

0.25''

SIDE VIEW

 TOP VIEW

(6 mm)

(32 mm)

(13 mm)

Содержание FM-71

Страница 1: ... specifically for defrosting industrial and large commercial refrigeration systems the Frost Master sequences solenoid valves and relays to provide quick and efficient defrosting of evaporator coils Because of its SPDT relays and time adjustable defrost steps this controller is suitable for almost every defrost application including top and bottom feed unit coolers blast freezer evaporators and ic...

Страница 2: ...of defrosts per day or week by not defrosting unless necessary the time clock can be used to prevent defrost from happening when it would not be advantageous Temperature terminate contacts are provided to optionally connect a thermostat or other device for minimized defrost time The Remote Initiate models clockless require only an external momentary dry contact closure of the initiate terminals fr...

Страница 3: ... begins Less liquid means more internal evaporator surface is exposed to entering hot gas It also reduces the amount of liquid accommodated by the system during defrost HOT GAS 0 to 45 minutes The HOT GAS step begins the actual melting of the frost accumulation The amount of time required to remove the frost is dependent on many factors including the following design of evaporator quantity of fros...

Страница 4: ...and a time clock tab must trip before a defrost will begin In other words initiate for a clock equipped defrost controller will only occur if called for by an initiation device during a clock scheduled defrost period On the other hand a clockless Remote Initiate Model FM 01 FM 02 FMP 01 could initiate defrost any time the initiate device closed the terminals The Frost Master is supplied with a fac...

Страница 5: ...vaporator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master See above for relay operation relay energized POWER INPUT RELAY...

Страница 6: ...sture Field sensor wire size should be at least 20 AWG 0 5 mm2 and limited to a distance of 500 ft 152 m Avoid running wires through evaporator air stream or with high voltage wiring Connect field sensor wires to terminate temperature sensor quick disconnect plug inside defrost controller enclosure terminate temperature sensor INTRODUCTION This deluxe model Frost Master Plus includes an additional...

Страница 7: ...ator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master Plus See above for relay operation relay energized POWER INPUT RELAY...

Страница 8: ...al Typically the defrost relief regulator is set at about 70 psig 5 bar for ammonia When a defrost condensate liquid drainer is used an outlet pressure regulator in the hot gas supply line should be used to limit the internal evaporator pressure Check valves are installed after the liquid solenoid valve to prevent higher pressure gas from entering the liquid supply line during defrost Also check v...

Страница 9: ...NOID VALVE WITH ELECTRIC SHUT OFF STOP VALVE OR REGULATOR OR GAS POWERED SUCTION SUCTION SOLENOID VALVE FOR EQUALIZING WITH WIDE OPENING FEATURE DEFROST RELIEF REGULATOR OVERFEED LIQUID LINE SUCTION LINE OVERFEED BOTTOM FEED EVAPORATOR TOP FEED EVAPORATOR EVAPORATOR WITH GAS POWERED SUCTION STOP VALVE EVAPORATOR WITH DEFROST CONDENSATE LIQUID DRAINER DEFROST RELIEF HOT GAS SOLENOID VALVE SOFT GAS ...

Страница 10: ...frost melting can begin Typical rating at 86ºF to 10ºF is 7 5 lbs min 0 063 kg sec for ammonia and 24 5 lbs min 0 117 kg sec for R22 For greater capacities contact factory Inlet outlet connections combination FPT 1 Weld HD101 dEFROST CONDENSATE LIQUID DRAINER Mechanical non electrical float regulator drains liquid condensate from evaporator during defrost It has built in gas vent plus expansion va...

Страница 11: ...se requires no pressure drop to operate Requires a single pilot solenoid valve to control Typically used to close off evaporators from system suction especially below 20F 30C HS9B GAS POWERED SOLENOID VALVE This valve uses a remote gas or liquid pressure source to close requires no pressure drop to operate Dual pilot solenoid valve assembly controls opening and closing of valve without internal bl...

Страница 12: ...me of day and defrost start times WARRANTY Hansen defrost controllers are guaranteed against defective materials or workmanship for 90 days F O B our plant No consequential damages or field labor is included REMOTE INITIATE MODELS Remote Initiate Models FM 01 FM 02 and FMP 01 are supplied less any time clock and horizontal jumper wire The defrost begins when the initiate spade terminals are moment...

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