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Specifications, Applications,

Service Instructions & Parts

FROST MASTER

®

 & 

FROST MASTER

®

 

PLUS

DEFROST CONTROLLERS

Bulletin  F100d

JAN 2011

for Industrial/Commercial 

Evaporator Defrosting

FM-71  Defrost Controller

INTRODUCTION

The Hansen Frost Master

®

 is an easy-to-use defrost 

controller for efficient removal of frost accumulation 
on  evaporator  coil  surfaces.    This  controller  uses 
simple, reliable solid-state electronics with a precision 
quartz time clock and time adjusting slide knobs to 
sequentially operate through  logical defrost steps for 
smooth but complete and effective defrosting.  The 
SPDT relays facilitate flexible connection of solenoid 
valves  and  control  relays.    Defrost  mode  and  step 
times are easily viewed through the clear cover of the 
NEMA 4 enclosure.  Typically, one controller is used 
per defrost control valve group.

KEY FEATURES

User friendly
SPDT relays, 10 amp switch rating
Entire program always visible
Battery back-up

Terminals for optional sensor defrost initiation
Terminals for optional sensor defrost termination

Staggered defrosting is simple
24 hour or 7-day scheduling
Precision quartz time clock
Remote Initiate only models available

APPLICATIONS

Designed  specifically  for  defrosting  industrial  and 
large  commercial  refrigeration  systems,  the  Frost 
Master

®

    sequences  solenoid  valves  and  relays  to 

provide quick and efficient defrosting of evaporator 
coils.  Because of its SPDT relays and time adjustable 
defrost  steps,  this  controller  is  suitable  for  almost 
every defrost application including:  top and bottom 
feed  unit  coolers,  blast  freezer  evaporators,  and 
ice  makers.    Whether  the  evaporator  uses  hot  gas, 
electricity, or water to defrost, this controller makes 
setting or changing defrost periods simple and easy.  

A very precise quartz time clock facilitates accurate 

setting  of  defrost  start  times.    Time  clocks  include 

battery back-up in case of short term power failure to 

avoid any nuisance re-setting of clocks after power 
interruptions.

Demand initiate and coil temperature terminate devices 
may be directly connected to the Frost Master

®

 when 

something other than conventional time-only defrosting 
is appropriate.  The Frost Master

®

 

Plus

 models offer 

a built-in temperature terminate feature as well as an 
additional  defrost  step,  SOFT  GAS,  which  can  help 
minimize  pressure  shock  to  the  evaporator  during 
defrosting.

TABLE OF CONTENTS

Specifications, Advantages, Installation ........................ 2,3
Initiation, Termination, Wiring ........................................ 4,5
Frost Master

®

 

Plus

 (SOFT GAS) ...................................... 6,7

Typical Defrost Applications ........................................... 8,9

Control Valve Selection ...............................................10,11
Remote Initiate Models, Order Info. ................................ 12

Содержание FM-71

Страница 1: ... specifically for defrosting industrial and large commercial refrigeration systems the Frost Master sequences solenoid valves and relays to provide quick and efficient defrosting of evaporator coils Because of its SPDT relays and time adjustable defrost steps this controller is suitable for almost every defrost application including top and bottom feed unit coolers blast freezer evaporators and ic...

Страница 2: ...of defrosts per day or week by not defrosting unless necessary the time clock can be used to prevent defrost from happening when it would not be advantageous Temperature terminate contacts are provided to optionally connect a thermostat or other device for minimized defrost time The Remote Initiate models clockless require only an external momentary dry contact closure of the initiate terminals fr...

Страница 3: ... begins Less liquid means more internal evaporator surface is exposed to entering hot gas It also reduces the amount of liquid accommodated by the system during defrost HOT GAS 0 to 45 minutes The HOT GAS step begins the actual melting of the frost accumulation The amount of time required to remove the frost is dependent on many factors including the following design of evaporator quantity of fros...

Страница 4: ...and a time clock tab must trip before a defrost will begin In other words initiate for a clock equipped defrost controller will only occur if called for by an initiation device during a clock scheduled defrost period On the other hand a clockless Remote Initiate Model FM 01 FM 02 FMP 01 could initiate defrost any time the initiate device closed the terminals The Frost Master is supplied with a fac...

Страница 5: ...vaporator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master See above for relay operation relay energized POWER INPUT RELAY...

Страница 6: ...sture Field sensor wire size should be at least 20 AWG 0 5 mm2 and limited to a distance of 500 ft 152 m Avoid running wires through evaporator air stream or with high voltage wiring Connect field sensor wires to terminate temperature sensor quick disconnect plug inside defrost controller enclosure terminate temperature sensor INTRODUCTION This deluxe model Frost Master Plus includes an additional...

Страница 7: ...ator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control wiring is the responsibility of the system designer See above table for relay operation Relays shown with no power to Frost Master Plus See above for relay operation relay energized POWER INPUT RELAY...

Страница 8: ...al Typically the defrost relief regulator is set at about 70 psig 5 bar for ammonia When a defrost condensate liquid drainer is used an outlet pressure regulator in the hot gas supply line should be used to limit the internal evaporator pressure Check valves are installed after the liquid solenoid valve to prevent higher pressure gas from entering the liquid supply line during defrost Also check v...

Страница 9: ...NOID VALVE WITH ELECTRIC SHUT OFF STOP VALVE OR REGULATOR OR GAS POWERED SUCTION SUCTION SOLENOID VALVE FOR EQUALIZING WITH WIDE OPENING FEATURE DEFROST RELIEF REGULATOR OVERFEED LIQUID LINE SUCTION LINE OVERFEED BOTTOM FEED EVAPORATOR TOP FEED EVAPORATOR EVAPORATOR WITH GAS POWERED SUCTION STOP VALVE EVAPORATOR WITH DEFROST CONDENSATE LIQUID DRAINER DEFROST RELIEF HOT GAS SOLENOID VALVE SOFT GAS ...

Страница 10: ...frost melting can begin Typical rating at 86ºF to 10ºF is 7 5 lbs min 0 063 kg sec for ammonia and 24 5 lbs min 0 117 kg sec for R22 For greater capacities contact factory Inlet outlet connections combination FPT 1 Weld HD101 dEFROST CONDENSATE LIQUID DRAINER Mechanical non electrical float regulator drains liquid condensate from evaporator during defrost It has built in gas vent plus expansion va...

Страница 11: ...se requires no pressure drop to operate Requires a single pilot solenoid valve to control Typically used to close off evaporators from system suction especially below 20F 30C HS9B GAS POWERED SOLENOID VALVE This valve uses a remote gas or liquid pressure source to close requires no pressure drop to operate Dual pilot solenoid valve assembly controls opening and closing of valve without internal bl...

Страница 12: ...me of day and defrost start times WARRANTY Hansen defrost controllers are guaranteed against defective materials or workmanship for 90 days F O B our plant No consequential damages or field labor is included REMOTE INITIATE MODELS Remote Initiate Models FM 01 FM 02 and FMP 01 are supplied less any time clock and horizontal jumper wire The defrost begins when the initiate spade terminals are moment...

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