Hansen APPT08 Скачать руководство пользователя страница 4

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APP-001f 
SEPT 2016

SUCTION LINE

A 1” (25 mm) suction line should be connected to a suction 

accumulator, see Figure 3. The purger evaporator shell 
temperature sensor is factory set at 40°F (4°C). To allow for 
temperature transfer losses between the purger evaporator 
and the temperature sensor, the suction temperature 
should be approximately 20°F (–7°C) or below. This then 
switches the AUTO-PURGER Plus from 3333 EVAP TEMP 

>40F (4C) to COLLECTING AIR/WATER mode. For higher 

suction temperatures, consult the factory.

RELIEF VALVE VENT LINE

A relief valve vent line should be connected to appropriately 

vent any potential relief valve discharge in accordance with 
applicable codes, for example ANSI/ASHRAE Standard 15, 
Safety Standard for Refrigeration Systems, see Figure 6.

WATER BUBBLER FILL LINE

An automatic water bubbler flush system is provided 

with the purger. A water line must be connected to the 
water bubbler fill line solenoid valve (D), see Figure 6. The 
connection is ½” FPT. The water supply pressure should 
be 30–80 psig (2.1–5.5 barg).

LOW-PRESSURE PUMPED-LIQUID LINE

A ½” (13 mm) low-pressure pumped-liquid source is 

required for the AUTO-PURGER Plus. This connection 
should be from the pump discharge of the lowest pressure 
recirculator, see Figure 3. This connection should be at a 
location where oil will not be directed into the purger. The 
low-pressure pumped-liquid line feeds makeup liquid as 
required during purging. The line contains liquid ammonia 
that typically is also contaminated with water which is to 
be removed by the AUTO-PURGER Plus. The liquid line 
solenoid valve (B) on the AUTO-PURGER Plus closes when 
the AUTO-PURGER Plus is off, see Figure 6.

If the system contains more than one vessel that does 
not feed liquid to any other lower pressure vessel, 
then separate pipes may need to be installed, with 
corresponding shutoff valves, so that liquid can periodically 
be drawn from each vessel which may contain water. The 
liquid pressure must be a minimum 15 psi (1.0 bar) higher 
than the APPT suction for the liquid to feed properly.

LOW-PRESSURE LIQUID RETURN LINE

A ½” (13 mm) low-pressure liquid return line is required 

for the AUTO-PURGER Plus. Ammonia vapor from the 
foul gas line is condensed to liquid in the air separator 
chamber. This condensed liquid ammonia flows to the 
suction accumulator through the low-pressure liquid 
return line, see Figure 3.

AUTO-PURGER PLUS APPT PIPING DIAGRAM

Figure 3

TO COMPRESSORS

FROM EVAPORATORS

PUMP

DISCHARGE

LINE

TO SYSTEM

FILL LINE

WATER BUBBLER

DRAIN LINE

WATER BUBBLER

FROM PURGE POINTS

FOUL GAS LINE

LINE

WATER PURGE

VENT LINE

RELIEF VALVE

PUMPED

LIQUID LINE

SUCTION

LINE

LOW PRESSURE

LIQUID RETURN LINE

REFRIGERANT PUMP

OPTIONAL

PIPING

PITCH LINES TOWARD

RECIRCULATOR

AUTO-PURGER

PLUS

SHUT-OFF VALVES

TO SWITCH FROM

MULTIPLE VESSELS

LOWEST PRESSURE

RECIRCULATOR

This drawing is for illustration purposes only

and should not be used for actual engineering

or installation. Not to scale.

Note: For APPT piping diagram to controlled pressure receiver (CPR) system, request Hansen sales drawing #2003-04.

SECTION 2   INSTALLATION

Содержание APPT08

Страница 1: ...igerant noncondensible gas air and water purger for reducing the energy costs of operating an ammonia refrigeration system All models are preassembled pre wired insulated and include an automatic wate...

Страница 2: ...nces only one point is effectively purged The best practice is to purge each condenser and receiver circuit separately It is extremely important to install purge points at locations sure to be liquid...

Страница 3: ...pressor discharge main inlet Vertical condensers should be purged near the top of the vessel if possible For certain types of oil separators where very low velocities may exist near the top of the ves...

Страница 4: ...quid ammonia that typically is also contaminated with water which is to be removed by the AUTO PURGER Plus The liquid line solenoid valve B on the AUTO PURGER Plus closes when the AUTO PURGER Plus is...

Страница 5: ...ions to prevent injury or property damage ELECTRICAL CONNECTIONS The standard AUTO PURGER Plus requires a 115V 50 60Hz 17 amp electrical supply on a 20 amp circuit breaker models for 220V 50 60Hz 11 a...

Страница 6: ...iquid drainer separates any liquid condensed in the purge point piping This liquid is fed to the low pressure liquid return line Therefore only foul gas no liquid enters the condensing section of the...

Страница 7: ...d solenoid valve B to maintain the ammonia level in the evaporator shell b The low liquid level sensor prevents the electric heaters from energizing if no liquid is present which protects the heaters...

Страница 8: ...lso used to exit back through menu mode Navigate up Navigate down ENTER To enter a speci c menu hierarchy or enter a parameter change Auto Purger Plus Technology Package Color Touchscreen Figure 6 O A...

Страница 9: ...units for the display readout To change the selec on press or to switch the units Menu Screen 1 Air Purge Limit Purge Point Enable Water Collec on Display Units Air Purge Limit APPT can limit the amo...

Страница 10: ...ctory con gured set up parameters Consult Hansen prior to aPemp ng to change parameters Menu Screen 2 Version Language Alarm History Setup Screen Version This menu contains information which can t be...

Страница 11: ...hscreen as well as the color touchscreen but the touchscreen must be set to HMI Display Troubleshoo ng Help This menu allows the user to scroll through the error code messages for the APPT and read th...

Страница 12: ...n the APPT are reading The units displayed will match what is selected in Menu Screen 1 Display Units Status Screen 1 Status Screen 2 Status Screen 3 STATUS SCREENS FOR APPT O Status screen 1 will pro...

Страница 13: ...to give the Water Concentra on percentage Status Screen 4 Status Screen 5 Status Screen 6 O Status Screen 4 will provide the high side and low side pressure as recorded from the pressure transducers...

Страница 14: ...7 provides the state of the level sensors and the oat switch O Status Screen 8 will provide the opera ng mode the purger is in and the ac ve purge point not applicable for APPC model Status Screen 7 S...

Страница 15: ...he System Reset key has been pressed or power is cycled to the APPT while the Liquid Make Up Level Sensor is reading wet APPT will stay in this mode un l Liquid make Up Level Sensor goes dry This prev...

Страница 16: ...ra ng water mode to indicate the temperature of the ammonia water solu on units will match the selected display units O READY TO DRAIN WATER OPEN WATER PURGE SHUT OFF VALVE THEN PRESS OK KEY appears w...

Страница 17: ...ome to the screen below O nabled will stop the APPT from collec ng and saving the data to your storage device To remove the press the Remove Storage Device buPon When the dot turns green remove your a...

Страница 18: ...e accessed in two ways Menu Screen 3 has an op on for Troubleshoo ng Help Pressing this op on will bring you to the menu below where you can select which error condi on you are looking for O O The sec...

Страница 19: ...nutes as detected by the water concentration sensor the AUTO PURGER Plus switches to the CONCENTRATING WATER mode The purger stops collecting air isolates the mixture of water and ammonia and energize...

Страница 20: ...ASSEMBLY CHAMBER HIGH SIDE TO LOW SIDE BYPASS VALVE NORMALLY CLOSED WITH ORIFICE PURGE VALVE WATER PURGE LINE SHUT OFF VALVE NO ORIFICE WATER PURGE LINE STRAINER NO ORIFICE FOUL GAS LINE LOW PRESSURE...

Страница 21: ...n 10 psig 0 7 bar as detected by the low side pressure transducer the low side pressure assist solenoid valve F modulates to maintain 10 psig 0 7 bar in the evaporator chamber The concentrated water c...

Страница 22: ...ill inhibit the water concentration mode of the purger The following components must be checked when the refrigerant oil is manually drained 1 Low liquid level sensor SPSN 1 2 Liquid level make up sen...

Страница 23: ...ion line and shut off valves These should be a minimum size of On new installations also make sure the plastic shipping cap in suction line flange is removed Action Eliminate the restriction See also...

Страница 24: ...Oil in purger Symptom No frost around the low side oil drain valve Action Remove oil through both the low side and high side drain valves See Figure 1 per safe refrigeration procedures See also the Ca...

Страница 25: ...C Check Reconnect the PLC module s for the purge point solenoid coils Press the PURGE POINT ADV button to sequence through each purge point and verify the fuse does not blow If the fuse does blow that...

Страница 26: ...Add vinegar to the bubbler water Then clean with the supplied brush Use a water conditioning housing and cartridge in the water supply line to the purger Refer to drawing 2003 07 for additional instru...

Страница 27: ...enoid C D 70 1102 Kit Green Beacon Light solenoid B E F G ELECTRICAL 70 1088 Solenoid Coil DIN plug 115V 50 60 Hz 16 Watt 20 2428 Electric Heater 115V 50 60 Hz 750 Watt 20 2477 Electric Heater 230V 50...

Страница 28: ...kW system or a 750 ton 2638 kW systemoperating below 0 psig 0bar g All models suitable for ammonia only SELECTING AN AUTO PURGER In addition to the AUTO PURGER AP Hansen Technologies offers three oth...

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