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Hansa C5, Руководство по эксплуатации, техническому обслуживанию и безопасности, Страница: 9 / 25

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Hansa C5 O&M Manual - OM-025 Revision A 13/02/2020 

 

 

© Hansa Chippers 2020 

7 

Safe operating procedure 

 

 

Wear safety equipment: 

Safety glasses and hearing protection must be 

worn at all times 

 

Wear  work  gloves:

  Wearing  work  gloves  is  optional  but  highly 

recommended - ensure that the gloves fit tightly 

 

Tie long hair up 

 

Long hair could be pulled into the chipper 

 

Wear clothes that sit tightly  

 

Avoid scarves and any items that can get caught in the chipper 

 

Keep your face and body away from the inlet chute 

 

Stand clear of the discharge zone, even when no material is being fed into the machine 

 

Ensure the exhaust is pointing away from the working area and downwind from the operator and onlookers  

 

Keep proper balance and footing at all times and stand at the same level as the chipper 

 

Do NOT

 overreach 

 

Do NOT

 run near the machine

 

 

Feed only freshly cut material into the chipper 

 

Do NOT

 feed in materials covered in gravel, stones and dirt as this can rebound, injure the operator and damage 

the machinery  

 

Prune to a size that suits the chipper

’s capabilities

 

 

Pre-cut side branches  

 

Branches 

will ‘self

-

feed’ more efficiently

 

 

Keep the engine clean of debris and other accumulations  

 

This prevents damage to the engine or possible fire 

 

Feed limbs and branches through butt end first, leaving the foliage on 

 

This helps guide the limb down the inlet chute  

 

It reduces spinning and the occurrence of ejection of small pieces back up the inlet chute  

 

Hold larger branches back and feed the chipper with care until you are familiar with its capacity  

 

The engine will slow down or stall if the branch is too large 

 

Feed longer pieces together with short stubby pieces 

 

Feed soft materials intermittently with branches  

 

The wood chips tend to clean out any soft residue left in the chipper 

 

The chipper can clog up with soft, wet or fibrous materials 

 

Keep the outlet free of blockage 

 

If a blockage occurs, turn the engine off, disconnect the spark plug wire and wait for rotor to stop spinning. Open 
the outlet chute and remove material until the outlet chute is clear 

 

As the discharge material piles up  

 

Move the chipper to direct the outlet chute away from the pile, or move the processed material  
to avoid blocking 

 

Turn off the engine whenever you leave the work area 

 

 

 

Run the chipper in an enclosed area  

 

Exhaust fumes contain carbon monoxide, which is poisonous, colourless, odourless, and tasteless 

 

Operate the chipper wearing loose clothing and untied long hair 

 

Stand at a higher level than the base of the chipper when feeding material into it 

 

Process old materials such as dried wooden branches 

 

They get very hard and springy when dried out 

 

They are more awkward to handle  

 

The knives dull much quicker 

 

Feed short, stubby pieces of wood into the chipper 

 

They bounce and spin in the inlet chute 

 

Feed short stubby pieces together with longer pieces 

 

Feed branches that are too large 

 

The chipper can easily stall 

 

DO:

 

 

DO NOT:

 

Содержание C5

Страница 1: ...hippers com au HANSA NEW ZEALAND 64 7 849 4749 info hansaproducts co nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference ...

Страница 2: ...SAFE OPERATING PROCEDURE 7 STARTING PROCEDURE 8 SHUTDOWN PROCEDURE 9 PETROL 9 PROCESSING FIBROUS MATERIAL 9 STORAGE 10 TRANSPORTATION 10 TROUBLESHOOTING 10 WHAT TO DO IF 10 MAINTENANCE 11 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 11 REMOVE THE KNIFE FOR SHARPENING 12 SHARPEN THE KNIVES 13 REINSTALL THE KNIVES 13 ENGINE SERVICING 15 ENGINE OIL 15 BELT TENSION 16 BELT REPLACEMENT 17 BOLT TORQUE 18 S...

Страница 3: ...stes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Bones Soil root balls sand grit stones metal If you have any questions contact your authorised dealer Do NOT exceed 60 mm branch diameter Receiving your Hansa chipper You may receive your chipper assembled ...

Страница 4: ...astener pack Box 2 contains The inlet chute A fastener pack containing parts required for assembly Documentation Hansa operations manual warranty card and Honda motor manual CAUTION The chipper body weighs 53 kg it is recommended to cut the box open rather than lifting the body out Box 1 Box 2 All the C5 parts in two separate boxes Contents in box 2 Inlet chute Documentation Fastener pack Contents...

Страница 5: ...he chipper body Loosely attach a nyloc nut item no 4 to the end of the bolt threads Once both clamping plates are in position place the axle on top of the bolts between the housing and clamping plate The axle will rest on the shanks on the bolts as per the image Item no Fastener pack contents in box 1 1 Four bolts to attach the axle 2 Two washers to attach the axle 3 Two clamping plates to attach ...

Страница 6: ...g Adjust the inlet chute until the holes at the back of the rotor housing line up with the holes on the back of the inlet chute Line up the holes and insert the bolts item no 1 heavy washers item no 2 spring washers item no 3 and nuts item no 4 Ensure that the heavy washer is touching the chipper body top and the spring washer is touching the nut bottom Safety Preventing accidents is the responsib...

Страница 7: ...haust fumes Hot Exhaust Heat burns Keep bare hands and other body parts a safe distance away from hot exhaust Fire Heat burns Clear any build up of chipping debris around the engine and exhaust regularly Belt Drive Skin pinching and or abrasions Ensure that the belt guard is in place and keep away from the belt Cutting rotor and knives Pinching crushing cutting severing Keep your face and body out...

Страница 8: ...18 to operate the chipper Check That all screws nuts bolts and other fasteners are properly secured That fuel and engine oil levels are above the minimum levels That the fuel cap is secured and there is no fuel leaking from the tank That all chipper components are in place and in good condition If any parts are worn or damaged contact Hansa for replacements That the inlet chute and housing are cle...

Страница 9: ...es spinning and the occurrence of ejection of small pieces back up the inlet chute Hold larger branches back and feed the chipper with care until you are familiar with its capacity The engine will slow down or stall if the branch is too large Feed longer pieces together with short stubby pieces Feed soft materials intermittently with branches The wood chips tend to clean out any soft residue left ...

Страница 10: ... knives This causes excessive vibration which may result in damage to the chipper Move or tilt the machine while it is running Remove the catcher bag while the machine is running Touch any guards or stick hands between guards while the machine is on or connected to a power supply Put hands or any other part of the body or clothing Inside the feed chute past the rubber flap Inside or near the openi...

Страница 11: ...ibrous material take note of the following points Blades must be sharp to process fibrous material Fibrous material is best introduced to the machine as a bundle Fibrous material should be introduced slowly into the machine Tease the material in and out while feeding it into the cutting mechanism ensuring it is not drawn through the machine without being cut properly Do NOT extend hands past the r...

Страница 12: ...g Troubleshooting What to do if The chipper won t start The engine oil level might be too low The chipper is fitted with oil alert and will not start if the oil level is too low Check the oil level and top up if required The chipper is placed on a slope The chipper is fitted with oil alert and will not start if the oil is not level Move the chipper to level ground Belt drive engagement will not wo...

Страница 13: ...er with care and keep it clean at all times To service or inspect the equipment or to change an accessory you must Switch the engine off Allow the chipper to cool before any inspections or adjustments Wait until the cutting rotor and engine are at a complete standstill before opening the cutting rotor housing Disconnect the spark plug wire from the spark plug Switch the fuel lever to the off posit...

Страница 14: ...g the inlet chute on Open the cutting rotor housing by removing the four housing bolts using two 16 mm spanners Using a nylon hammer or suitable alternative gently dislodge the housing from its grooves and remove it Use a 13 mm spanner to remove the knives from the rotor There are three nuts you must remove to do so If the bolt head turns hold it with a 6 mm hexagonal Allen key Note Do NOT try to ...

Страница 15: ... of the chipper Make sure plenty of coolant is used when grinding to avoid softening of the steel knives Reinstall the knives Clean all mounting surfaces and remount the knife in the reverse procedure Tighten all three nuts as tight as possible by hand using a 13 mm spanner and 6 mm hexagonal Allen key Do NOT tighten the bolts with the hexagonal Allen key Note When blades are sharpened material is...

Страница 16: ...n the edge is dull it can be reversed When both edges are worn the anvil should be replaced contact Hansa for a replacement The clearance between the knife and anvil should be approx 1 mm on the inside closest to the bearing and 3 mm on the outside closest to the edge of the rotor refer to diagram for more detail Ensure you are using the outer blade for calibrating these distances 8 Bearing Edge o...

Страница 17: ...ylon hammer or other suitable alternative to hammer the back of the housing to locate the remaining four tabs Do not attempt to do up the housing bolts until these tabs have been aligned Engine servicing For servicing of the engine please refer to the Honda engine manual Engine oil It is recommended you check the oil level every time you use your chipper To check the oil level unscrew the oil fill...

Страница 18: ... not over Screw the oil filler cap dipstick back into the hole Dispose of the used engine oil in an environmentally sensitive way Belt Tension Correct belt tension is crucial for minimising belt wear and maximising machine efficiency To check the belt tension the belt guard must first be removed see step 1 of belt replacement on page 17 After the belt guard is removed fully engage the belt There s...

Страница 19: ...ing images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 6 mm Allen key undo the two cap screws from the belt guard and then remove the belt guard Note Engine not shown in this view Using two 13 mm spanners unbolt and remove the engine 4 x M8 nuts Replace the belt A21 vee belt 3 1 2 Soft swollen belt Cracked underside of belt Sidewall ...

Страница 20: ...in line loosen the four bolts holding the engine in place and repeat this step Ensure the belts are properly tensioned follow the adjusting belt tension procedure on page 16 Fasten the pulley guard back into place Note Engine not shown in this view Bolt torque Relative Strength Bolt Marking 4 6 8 8 Recommended Tightening Torque Recommended Tightening Torque Bolt size Spanner size lb ft Nm lb ft Nm...

Страница 21: ...ht 1200 mm Weight 67 kg Motor Make model Honda GP200 Max Power 6 5 HP Cutting System Disc speed 3600 RPM Disc dimensions 286 x 10 mm Shaft diameter 25 mm Knives 1 Feed System Chipping capacity 60 mm Feed type Gravity fed self feeding Inlet chute opening 100 x 130 mm Discharge System Discharge height 600 mm Outlet chute type Fixed ...

Страница 22: ...020 Hansa Chippers 2020 20 Decals Decal Description Location General machine safety and inlet chute considerations Side of inlet chute Belt guard hazard Rotor Housing front next to the belt guard Outlet chute and deflector safety Outlet deflector ...

Страница 23: ...anty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part whi...

Страница 24: ...time of sale through the Hansa Chippers website www hansachippers com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requirements Warranty periods vary depending on whether the purchaser is i a domestic i e non commercial customer ii commercial customer excluding plant equipment hire businesses or iii a com...

Страница 25: ... on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibility to ensure that this chipp...

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