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Hansa C21 O&M Manual - OM-010 Revision L 21/05/2021 

 

 

© Hansa Chippers 2021 

Safety

 

Preventing accidents is the responsibility of every equipment operator. The operator is responsible for any accidents or hazards 
occurring to people or their property. Ensure every operator is familiar with the safe operation procedures and controls of the 
machine,  how  to  identify  hazards,  and  the  steps  required  to  avoid  injury  while  handling  and  operating  the  chipper.  Relevant 
information is contained in this manual. 

 

Do NOT

 modify the design of the chipper. 

Operator competency 

 

Ensure that every person operating the chipper understands and follows the safe operating and maintenance procedures 
as detailed in this manual.  

 

Do NOT

 allow persons below the age of 18 to operate the chipper. Additionally, local regulations may restrict the age of 

the operator. 

 

Do  NOT 

allow  persons  with  reduced  physical,  sensory  or  mental  capabilities,  or  lack  of  experience  and  knowledge  to 

operate the machine. 

Towing safety 

 

 

Rotate the discharge chute to face the opposite direction of the towing vehicle before towing and lock into position 

 

Connect tow coupling to the towing vehicle (check the ball dimensions are the same as the coupling) 

 

Connect safety chain with shackle 

 

Plug in lights and check they are operational 

 

Check wheel nuts periodically to make sure they are secure 

 

Ensure the jockey wheel is in the up position and locked away during travel 

 

Ensure that the machine is towed in accordance with local trailer transport regulations 

Identifying hazards and risks 

Identify hazards and risks and take preventative steps to avoid accidents and minimise risk.  Possible hazards include, but are not 
limited to, moving parts, thrown objects, weight of chipper and components, and the operating environment.

 

Below is a list of hazards and actions required to prevent injury. 
 

 

Hazard 

Risk 

Corrective action 

 

Dust 

Injury or irritation of the 
eyes 
Respiratory irritation 

Wear safety glasses 
Process freshly cut materials and/or wear a dust mask 

 

Exhaust Fumes 

Respiratory irritation 

Place  the  chipper  in  a  manner  that  the  operator  is  not 
exposed to direct exhaust fumes 

 

Hot Exhaust 

Heat burns 

Keep bare hands and other body parts a safe distance away 
from hot exhaust 

 

Fire 

Heat burns 

Clear any build-up of chipping debris around the engine and 
exhaust regularly 

 

Belt Drive 

Skin pinching and/or 
abrasions 

Ensure that the belt guard is in place, and keep away from 
the belt and its guarding 

 

Cutting rotor and knives 

Pinching,  crushing,  cutting, 
severing 

Keep your face and body out of the inlet chute 

 

Do NOT

 extend hands/arms past the rubber flap 

 

Use a stick to push materials into the inlet chute 

 

Do NOT

 push the stick beyond the guard flap 

 

Sound 

Damage to hearing 

Always  wear  hearing  protection  when  operating  the 
machinery 

Содержание C21 PTO

Страница 1: ...749 info hansaproducts co nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au HANSA C21 Operation maintenance and safety manual All operators mus...

Страница 2: ...LET CHUTE 5 SAFETY 6 OPERATOR COMPETENCY 6 TOWING SAFETY 6 IDENTIFYING HAZARDS AND RISKS 6 OPERATION 7 SAFE SETUP PROCEDURE 7 SAFE OPERATING PROCEDURE 8 STARTING PROCEDURE 9 SHUTDOWN PROCEDURE 10 PETR...

Страница 3: ...r any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or c...

Страница 4: ...e drawbar bracket followed by a heavy washer and nyloc nut Ensure that the light washer is touching the bolt head and the heavy washer is touching the nyloc nut Insert two bolts spring washers and hea...

Страница 5: ...ator is closest to the outside edge of the mud guard Insert the bolts through the holes in the tail light and mud guard then secure the tail light by tightening the nuts and bolts Note Do NOT overtigh...

Страница 6: ...trailer plug into place and screw the plastic nut on Attach the wheels Bolt the wheels on then screw the wheel nuts on ensuring the rounded side of the nuts taper into the steel rim Tighten the nuts...

Страница 7: ...Line up the holes and insert the bolts washers and nuts ensuring that the heavy washer is touching the bolt head Attach the emergency stop to the bracket on the inlet chute Use a Phillip s head screw...

Страница 8: ...eel nuts periodically to make sure they are secure Ensure the jockey wheel is in the up position and locked away during travel Ensure that the machine is towed in accordance with local trailer transpo...

Страница 9: ...s Keeping the inlet chute clear Safe setup procedure Before you start Ensure the chipper is positioned in an open area and on firm level ground Ensure that the outlet chute is discharged onto soft gro...

Страница 10: ...the chipper s capabilities Pre cut side branches Branches will self feed more efficiently Keep the engine clean of debris and other accumulations This prevents damage to the engine or possible fire Fe...

Страница 11: ...chipper The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeed Operate the chipper with blunt knives This causes excessive...

Страница 12: ...the lever in towards the engine To engage the belt drive slowly rotate the engagement handle clockwise until it comes to a stop This must be done slowly to allow the cutting rotor to pick up speed oth...

Страница 13: ...reach of children Store the chipper where fuel vapor will not reach an open flame or spark Switch the fuel lever to the off position For extended storage periods run the engine dry of fuel Store the...

Страница 14: ...e Replace or repair any damaged parts Check for and tighten any loose parts Do NOT attempt to repair the chipper unless you are competent to do so Maintenance Maintain the chipper with care and keep i...

Страница 15: ...mm hexagonal Allen key A stick magnet optional Surface grinder Coolant Remove the knives for sharpening Open the rotor housing cover by removing the two housing cover locking bolts with a 16 mm spann...

Страница 16: ...nding to avoid softening of the steel knives Reinstall the knives Clean all mounting surfaces and remount the knives in the reverse procedure Note Be sure to replace the knives the correct way around...

Страница 17: ...re is not enough clearance the knife edge may touch the anvil through deflection when cutting heavy branches and damage the sharp edge Too much clearance will allow small twigs and fibrous materials t...

Страница 18: ...xtension are required to remove the anvil With the knives removed or set right back the gap between the knife holding block and anvil should be 4 5 mm The position of the anvil can be adjusted through...

Страница 19: ...ement handle anticlockwise Then from the fully disengaged position gently turn the engagement handle clockwise until you feel it start to resist From this position turn the engagement handle clockwise...

Страница 20: ...r chipper look similar to any of the following images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 6 mm Allen key unbolt and remove the...

Страница 21: ...dge across the top and bottom front pulley If they are not in line loosen the four bolts holding the engine in to the chassis and then repeat this step Ensure belts are properly tensioned follow the A...

Страница 22: ...or 100 250 500 or 800 Yearly As req Service Daily Weekly Biannually Engine oil change initial change Initial Belt tension initial check Initial Engine oil level check Air cleaner element clean Bearing...

Страница 23: ...System Disc speed 1800 RPM Disc dimensions 650 x 20 mm Shaft diameter 50 mm Knives Two Feed System Chipping capacity 130 mm 5 Feed type Gravity fed self feeding Inlet chute opening 200 x 285 mm Disch...

Страница 24: ...t guard hazard Top right of pulley guard Rotor and housing safety Top face of outlet chute Outlet chute and deflector safety Outlet chute Shaft guard safety Next to shaft guard Lifting point Below lif...

Страница 25: ...nty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended...

Страница 26: ...your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chipp...

Страница 27: ...Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following...

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