59
Troubleshooting Chart
Led Codes Fault indicator status
Fault
Possible Cause
Off
On
no power or defective controller
controller powered up; No faults
1,1
¤ ¤
Thermal Fault
1
Temperature >8
C or < -10
.
2
Battery contact bad..
3
Work under extreme severe environment.
4
Electromagnetic brake does not release normally.
1,2
¤ ¤¤
Throttle Fault
1
Throttle input wire open or shorted.
2
Throttle potentiometer fault.
3
Throttle potentiometer fault.
1,3
¤ ¤¤¤
Speed Pot Fault
1
Speed limit potentiometer wiring open or short.
2
Speed limit potentiometer open.
1,4
¤ ¤¤¤¤
Undervoltage Fault
1
Battery voltage <17 volts.
2
Battery or controller bad contact.
1,5
¤ ¤¤¤¤¤
Overvoltage Fault
1
Battery voltage >31 volts.
2
Still connect the charger when truck running.
3
Battery bad contact.
2,1
¤¤ ¤
Main Off Fault
1
Main contactor coil wrongly turn on.
2,2
¤¤ ¤¤
(no used)
2,3
¤¤ ¤¤¤
Main Fault (
)
1
Main contactor adhere or open.
2
Main contactor coil drive wrong.
2,4
¤¤ ¤¤¤¤
Main On Fault
1
Main contactor coil wrongly turn off.
2,5
¤¤ ¤¤¤¤¤
(no used)
3,1
¤¤¤ ¤
Wiring Fault (
)
1
Incorrect throttle operation.
2
Throttle port or its mechanical part has fault.
3,2
¤¤¤ ¤¤
Brake On Fault
1
Electromagnetic brake coil open..
2
Electromagnetic brake drive short..
3,3
¤¤¤ ¤¤¤
Precharge Fault (
)
1
Controller fault.
2
Low battery voltage.
3,4
¤¤¤ ¤¤¤¤
Brake Off Fault
1
Electromagnetic brake coil short.
2
Electromagnetic brake drive open.
3,5
¤¤¤ ¤¤¤¤¤
HPD fault
1
Throttle, key switch, push or prohibit input, some
actions in wrong operation order.
2
Wrongly adjust accelerator.
4,1
¤¤¤¤ ¤
Current Sense Fault (
)
1
Motor or motor wiring short.
2
Controller fault.
4,2
¤¤¤¤ ¤¤
Hardware Failsafe (
)
1
Motor voltage can’t match throttle input.
2
Motor or motor wiring short.
3
Controller fault.
4,3
¤¤¤¤ ¤¤¤
Eeprom Checksum Fault (
)
1
EEPROM fault or failure.
4,4
¤¤¤¤ ¤¤¤¤
(no used)
4,5
¤¤¤¤ ¤¤¤¤¤
Battery Disconnect Fault (
)
1
Battery does not connect.
2
Battery contact bad.
= Must cycle keyswitch to clear.
= Must use programmer to clear, as follows: select Program menu, alter data value of any parameter, cycle key switch.
Содержание Mini Series
Страница 24: ...20 Fuse LED2 charging status indicator LED1 power indicator ...
Страница 45: ...41 ...
Страница 58: ...54 2 Hydraulic system 2 1 Hydraulic system working principle ...
Страница 60: ...56 3 Electric system 3 1 Electrical schematic diagram ...
Страница 65: ...Maintenance Record Date Repair maintenance content Serviceman ...