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2        Mini Maxx Installation Manual   •   www.hsperformance.com

Warning!

THIS IS A HIGH PERFORMANCE PRODUCT TO BE USED AT YOUR OWN RISK! 

Do not install this product until you have read and fully understand the following disclaimer of liability. The fol-
lowing disclaimer of liability sets forth the terms and conditions for the installation and/or use of this product. By 
installing this high performance product, the buyer acknowledges that they have read and fully understand this 
disclaimer and accepts its terms and conditions.

DISCLAIMER OF LIABILITY

H&S Performance, LLC and their successors, distributors, jobbers, dealers, and retailers (SELLER) shall in no way be  respon-
sible for any direct, indirect, or consequential damage resulting from improper installation and/or use of this product. The 
BUYER/USER assumes all responsibility for any damage resulting from the use or misuse of this product 

The buyer hereby 

waives all liability claims for the use of this product.

The BUYER acknowledges that he/she is not relying on the SELLER’s skill or judgment to select or furnish goods suitable for 
any particular purpose and that there are no liabilities which extend beyond the description herein, and the BUYER hereby 
waives all remedies or liabilities, expressed or implied, arising by law or otherwise, (including without any obligations of the 
SELLER with respect to fitness, merchantability and consequential damages) or whether or not  occasioned by the SELLER’s 
negligence. 
The SELLER disclaims any warranty and expressly disclaims any liability for personal injury or damages. The BUYER  acknowl-
edges and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the BUYER 
agrees to indemnify the SELLER and to hold the SELLER harmless from any claim related to the product purchased. Under no 
circumstances will the SELLER be liable for any damages or expenses by reason of use or sale of any such products.
The SELLER assumes no liability regarding the improper installation, misuse, or misapplication of its products. It is the buyer 
and/or installer’s responsibility to check for proper installation.

LIMITATION OF WARRANTY

H&S Performance, LLC (“SELLER”) gives Limited Warranty as to the description, quality, merchantability, fitness for any prod-
uct’s purpose, or any other matter of SELLER’s product sold herewith. The SELLER shall be in no way responsible for the prod-
uct’s use and service and the BUYER hereby waives all rights other than those expressly written herein. This Warranty shall not 
be varied except by a written agreement signed and dated by SELLER and BUYER.
The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the product’s 
original packaging. All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must 
be accompanied by a dated proof of purchase receipt. All Warranty claims are subject to approval by H&S Performance, LLC. 
Under no circumstances shall the SELLER be liable for any labor charges incurred, or travel time incurred in diagnosis for 
defects, removal, or re-installation of this product, or any other contingent expenses. Any product deemed defective and 
consequently repaired or replaced by SELLER, shall retain the remainder of the warranty period from date of purchase, as the 
warranty period shall not be extended due to repair or replacement. Under no circumstances will the SELLER be liable for any 
damage or expenses incurred by reason of the use or sale of any such product.
If the buyer does not agree to the terms of this limited warranty or the disclaimer of liability, the buyer may return this product 
to the SELLER in a new and unused condition, along with dated proof of purchase, within 30 days of purchase, for a full refund.
This warranty is null and void for any new products purchased through unauthorized dealers.
This warranty is null and void for any products sold as USED or REFURBISHED.
This warranty is null and void for any products purchased below the H&S UNILATERAL PRICING POLICY

revision Date

These instructions are current as of 01/23/12. Revisions may apply, and are available at 
www.hsperformance.com

Содержание Mini Maxx

Страница 1: ...1 888 628 1730 Mini Maxx Installation Manual 1 1 888 628 1730 Mini Maxx Installation Manual 1 Rev 01 23 12...

Страница 2: ...properinstallation misuse ormisapplicationofitsproducts Itisthebuyer and or installer s responsibility to check for proper installation LIMITATION OF WARRANTY H S Performance LLC SELLER gives LimitedW...

Страница 3: ...gistered or certified for highway use within the USA 3 This product when used incorrectly may violate local state and federal laws pertaining to emissions traffic registration and safety 4 Use of this...

Страница 4: ...xploring the Main Screen 19 Section 4 Exploring the Menu System 21 Section 5 Vehicle Setup 22 Defueling Parameters 22 Set Defuel Levels 23 Section 6 Other Mini Maxx Features 24 Gauge Setup 24 Adjust B...

Страница 5: ...orpartsincludedinyourMiniMaxxpackage Optional BILLOFMATERIALS 1 Mini Maxx Micro SD Card in Mini Maxx 2 Mini Maxx Power Cable 3 PCH Board Screws 2 ZipTies 4 Velcro Strip Fuse Adapter 4 Pyrometer Probe...

Страница 6: ...cethatyouwillinstall Note Mini Maxx includes a micro SD card inserted in the side of the Head Unit PowerCable The Power cable connects the OBD ll Adaptor Plug to the ve hiclefuseboxtosupplypowertotheM...

Страница 7: ...hconnectstotheOBDIIAdapterPlug Thelistbelowincludesall separatepartsthatmakeuptheentirePCHBoardAssembly PCHBoard Velcro 2 Self tappingSheetMetalScrews PyrometerCable UniversalWindshieldMount This univ...

Страница 8: ...sefindyourproductap plicationandfollowthepostedinstructionstheretoupdateyourMiniMaxx HDMICable TheHDMICableconnectstheMiniMaxxtotheOBDllAdapterPlugandactsasthemainlineofcom municationfortheMiniMaxx US...

Страница 9: ...tional Mini Maxx system This overview is meanttohelpreferencethegenerallocationofinstalledpartsandpiecesoftheMiniMaxx Noticethatthere aredifferentoverviewdiagrams Usethecorrectdiagramforyourtruck Form...

Страница 10: ...einstructionsincludedwithyourcustompod Visithsperformance comforcustomoptions INSTALLATIONCONTINUED Windshield Mounting 1 Locate theT shaped mount socket on the back side of the Mini Maxx 2 Notice tha...

Страница 11: ...urboasameanstocollectexhaustgastemperatures EGT Exhaustgastemperaturesindicate howhotthemotorisgettingandcanbeusedtosetsafetydefuelingparameters Post turbovs Pre turbo YoumustdecidebetweenmountingtheP...

Страница 12: ...us to your turbo when the engine starts Try doing four things to avoid this possible prob lem One use a high quality twist bit and a slow speed drill about 500 800 rpm Two start with a small pilotbita...

Страница 13: ...t the end of the Pyrometer Cable to the PCH Board first remove the screw and nut on theendofthepyrometerleads thenremovethescrewsfromthePyro1headsonthePCHBoard Use those screws to secure the Pyrometer...

Страница 14: ...ort 2 Mainharnessport themainharnesswillplugintotheMiniMaxxandintothisportduringinstallation 3 Power wire port thepower wire will runfromthis port tothe vehicle fuse box during installation Plugintoth...

Страница 15: ...ove the fuse indicated in the pictures and insert the fuse jack Make sure that the fuse jack is placed onthedeadsideofthefusetoensurethattheMiniMaxxisprotectedbythefuse Useavoltmetertoverify the dead...

Страница 16: ...ndoftheHDMIcableupthroughthevehicledashonthedriverssidesothattheendof thecableemergesfromthedashnearthevehicleA pillar Itmaybenecessarytotemporarilyremove thevehicleweatherstrippinganddashpaneltoachie...

Страница 17: ...n 6 OtherMiniMaxxFeatures Section 7 VehicleSpecificFeatures Section 8 UnpluggingtheHeadUnit Section 1 BUTTON NAVIGATION MiniMaxxOPERATION Press the top left button to enter the Main Menu also use this...

Страница 18: ...wnloadonitfromtheMiniMaxxthatis currentlyinstalledonthatvehicle Thisoptionisusedtoinstallupdatedorcustomtuning Updatedand CustomtuningcanbedownloadfortheH SPerformancewebsite Returnavehicletostock Toc...

Страница 19: ...d MPH RPM RPM Coolant F Throttle X Menu MPH 0 30 60 120 90 Power Level Setting not available until download is installed Press any of the four buttons on the left that coincide with the four vehicle p...

Страница 20: ...rea simply press one of the four buttons next the preferred vehicle parameter By pressing and holding the button next to your displayed gauge you can change the display style in the large gauge area M...

Страница 21: ...Up Down Buttons to page up and page down through all the Main Menu options Thesebuttonsareused toenterintothesub menusfromthemain menuandmayalsobe usedtoselectadditional itemswheninthesub menus Thisbu...

Страница 22: ...r defueling temperature Engine Coolant Temp Level Boost Level Go Back DEFUEL MENU Transmission Temperature Oil Temperature Pyro 1 Temperature Level Pyro 2 Temperature Level to Main Menu Setting 600 F...

Страница 23: ...fuel parameter off press the bottom left button Go Back PYRO1 to Defuel Menu Set Deful Level The selected defuel value for PYRO 1 is displayed in the box below Selected OFF DEFUEL OFF DEFUEL ON Go Bac...

Страница 24: ...e 1 is highlighted in black When a gauge location is selected it is highlighted in black on the left and it also appears above the vehicle parameter selection box Section 6 Other Mini Maxx Features Th...

Страница 25: ...ese buttons to adjust the backlight brightness level Change Background Color Use the up and down buttons to select a background color The Mini Maxx background will preview each color background as you...

Страница 26: ...ng will automatically stop when you have reached 1 4 mile Test results and fastest times will be stored and viewable at any time 0 60 MPH performancetest When selecting Start Test make sure that you a...

Страница 27: ...Cs on the Mini Maxx screen Once it displays the DTCs value and description on the screen it will allow you to erase the DTCs from the vehicle If no DTCs are displayed you can simply press the Go Back...

Страница 28: ...y settings press the up button to select yes to keep current settings back out of this menu by pressing the go back button or by pressing the down button to select no Go Back GO TO DEFAULT to user opt...

Страница 29: ...nternetupgrades Itistheprimary meansofperforminginternetupgradesfortheMiniMaxx IncaseaMicroSDCardislostorbroken anewMicroSDCardcanbepurchasedfromH SPerformance webupdates RemovetheMicroSDfromyourMiniM...

Страница 30: ...f fuel injected under low boost conditions There are 5 different settings for Low Boost Fueling 0 Lowest Fueling Default 1 Low Fueling 2 Medium Fueling 3 Moderate Fueling 4 High Fueling Note Thelowboo...

Страница 31: ...tires For the most accurate speedometer reading when using non stock sized tires it is best to measure the diameter of the tire using a tape measure rather than going by the printed tire size In addi...

Страница 32: ...ou purchased an additional thermocouple For the most accurate EGT readings we recommend installing the pyrometer pre turbo where all runners collect on the exhaust manifold as seen below Note Someexha...

Страница 33: ...cle The unit cannot be unplugged otherwise the Power Level will default to NO POWER Note ThePowerLevelratingslistedmaynotbeexactforyourparticular vehicle Thelistedratingsapplytotheout of the boxtuning...

Страница 34: ...nplugtheEGRThrottleControlValvewiringharness TheharnessisLIGHTGRAYincolorand islocatedonthebacksideoftheThrottleControlValveAssembly Itisnotdirectlyvisiblewhen lookingattheassemblyfromabove Onsomevehi...

Страница 35: ...ers seat belt system This feature will not dis able the seat belt light Auto Door Lock Enable Disable the automatic door locking when the vehicle reaches certain speeds Unlock Driver Door Enable Disab...

Страница 36: ...collect on the exhaust manifold as seen below Note Someexhaustmanifoldshaveadividerdownthecenterofthe collectorsoit sgenerallynotagoodideatodrillrightinthecenter shift toeitherside1 4 anddrillthere Fo...

Страница 37: ...m downloadsmayresultindifferent ratingsandcanbefoundatwww hsper formance com mini maxx downloads DPF Selection TheDPForDieselParticulateFilter ispartofthefactoryexhaust systemonthe6 7LCummins H Soffer...

Страница 38: ...is there is usually an additional NOX sensor as well as a UREA system that needs to be unplugged when running DPF REMOVED tuning The UREA system must at least be unplugged but can be completely remove...

Страница 39: ...gnon stocksizedtires itisbestto measurethediameterofthetireusingatapemeasureratherthangoingbytheprintedtiresize Inaddition usingaGPSisagreatwaytodialinyourfactoryspeedometer Enteringalargertire sizewi...

Страница 40: ...our vehicle while in Park or Neutral using your H S tuning device Choose the desired idle speed and select Set to set the idle speed to the chosen RPM Idle speed can be adjusted from 700 RPM to 1500 R...

Страница 41: ...post turbo we usually recommend doing so in the cast elbow connected to the turbo as seen below Note Post turboEGTreadingscanbeupto400degreescoolerthan pre turboEGTreadings Keepthatinmindwhenmonitorin...

Страница 42: ...rentlyavailableforthe2003 20076 0LPowerstroke Thismaychangesobesuretovisitwww hsperformance comforproductupdates This option allows for the re calibration of the factory speedometer to adjust for non...

Страница 43: ...ngatest lightormultimeter Ifpossible findonethatstayshotduringenginecranking Pyrometer EGT Location If you are installing an optional H S pyrometer kit on your 6 0L Powerstroke you have the option of...

Страница 44: ...must Accept our DPF Disclaimer in order to continue with the Install Download process DPF Exhaust Sensors When running DPF PRESENT tuning it is required that all sensors located in the exhaust system...

Страница 45: ...6 4L Powerstrokes are equipped with aTPMS orTire Pressure Monitoring System from the factory This system is designed to alert the driver of a problem with the vehicles tire pressures but is often a n...

Страница 46: ...liftblocksundertherearleafpack itisHIGHLYRECOMMENDEDtoinstall tractionbars Withanyaddedhorsepower failuretodosomayresultinharshshiftingandmaycausepremature transmissionand ordrivelinedamage Keyed Igni...

Страница 47: ...L Powerstroke H S offers tuning that allows the DPF to be left in place or removed completely If you are planning on leaving the exhaust system stock with the DPF in place you will select PRESENT If y...

Страница 48: ...D tuning The UREA system may also be left plugged in with no ill effects EGR Unplug Delete If you are installing H S DPF REMOVED tuning you must unplug the EGR system on your 2011 2012 6 7L Powerstrok...

Страница 49: ...e Tire Size Calibration menu TPMS Adjustability Disable Many 2011 2012 6 7L Powerstrokes are equipped with aTPMS orTire Pressure Monitoring System from the factory This system is designed to alert the...

Страница 50: ...smission ALWAYS follow posted speed limits Do NOT at tempt runs in adverse weather conditions such as snow ice rain wind or any other conditions that may affect your vehicles traction or impair your v...

Страница 51: ...rt 302202 For those not wanting to get rid of the entire EGR system just yet this is a cheap easy way to get accurate EGT readings This kit includes two block off plates one for the EGR exhaust inlet...

Страница 52: ...52 Mini Maxx Installation Manual www hsperformance com...

Страница 53: ...he DPF in place you will select PRESENT If you have already removed the DPF or if you plan on remov ing the DPF immediately after installing your H S tuning device you will select REMOVED If you selec...

Страница 54: ...ause the factory speedometer to read higher while entering a smaller tire size will cause the factory speedometer to read lower The tire size can be ad justed from 25 to 60 This option can only be adj...

Страница 55: ...n sometimes create communication issues between the Mini Maxx and the vehicles ECM To eliminate these problems we highly recommend tapping into a 12V keyed ignition source to supply power to the Mini...

Страница 56: ...just the Power Level select Change Power Level from the Main Menu and follow the on screen instructions thismaychangesobesuretovisit www hsperformance comforproductupdates Note ThePowerLevelratingslis...

Страница 57: ...ompletely with the factory exhaust if desired On the 6 6L LML Duramax there are usually 3 EGT Sensors 1 NOx Sensor 1 UREA Injector and 1 Pressure Sensor The DPF Pressure Sensor is located under the be...

Страница 58: ...a complete EGR delete Failing to do so may result in erratic engine operation and loss of power Please follow these instructions carefully to unplug and disable the EGR system 1 Unplug 3 EGR harnesses...

Страница 59: ...ommend performing aTransmission Reset Relearn procedure after installing H S tuning to help the transmission perform correctly with the added horsepower The transmission will eventually learn over tim...

Страница 60: ...ng12Vignitionpowerfromthepicturedsource youmayneedtofindanother12Vkeyedignitionsourceusingatest lightormultimeter Ifpossible findonethatstayshotduringengine cranking Pyrometer EGT Location If you are...

Страница 61: ...a few drive cycles 2010 2012 6 7L Dodge Cummins If you unplug your head unit your truck will default to the No Power setting within a few drive cycles 2003 2007 6 0L Ford Powerstroke If you unplug you...

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