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OPERATION

OPERATION OF FRONT UNLOAD FORAGE BOX

1.

Park the Forage Box on level ground whenever possible during unloading. Lock tractor parking brak

e

2.

Connect  the

 PT

O  to  a  tractor  with  a  540  PTO  ONLY,  locking  securely  in  place  as  stated  in  the

PREPARING FOR OPERATION SECTION.

3.

Engage PT

O

4.

To  engage  cross  conveyor

INTERMITTENTLY,  rotate  clutch

lever

 (A)

 clockwise and hold with

 

hand

pressure.  If  hand  pressure

 

is

removed,  the  cross  conveyor  will

stop.

5.

To  engage  the  cross  conveyor

CONTINUOUSLY,  rotate  clutch  lever

clockwise  until  it  locks  in  the  engage

position.  Cross  conveyor  speed  is

controlled by the tractor RPM only.

6.

Quickly 

engaging

/disengage beater lever will allow beaters to clear material a little at a time to avo

id

exceeding blower capacity. This single lever controls both beater engage/disengage and the speed of

the main feeder aprons. 

CAUTION: 

DO NOT ENGAGE BEATERS OR MAIN APRONS WHEN CROSS

CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT.

7.

When beaters are clear of material, move control lever to apron speed position.

  V

ariable speed

drive

 

offers  you  a  number  of  unloading  speeds  to  choose  from.  Rotating  the  lever  downward

starts  and

 

gradually increases main apron speed. With experience and depending on the type of

 

forage,

you will be

 

able to select a speed which will match your blower capacity. Unloading speed

 

may also

be varied by

 

increasing or decreasing engine speed of tractor.

8.

If it is necessary to trip the stop mechanism and disengage the Forage Box drive before the box

empty, restart unloading by engaging clutch lever.

9.

Clean out position is for cleaning out the forage box at the end of the loa

d.

10.

When  the  Forage  Box  is  em

pty

,  move

  the 

control  lever  to  disengage  position.  AFTER

UNLOADING,

 

ALWAYS RETURN THE CONTROL LEVER TO THE NEUTRAL POSITION 

WITH

 

PTO

RUNNING.

11.

Disconnect the

 PT

O and place it in the convenient holder for field and road use.

NOTE:

 

Do  NOT  exceed  the  rated

 

540 

RPM  operating  speed  of  the

 

Forage 

Box

 A 

 B

Содержание HD 7+4

Страница 1: ...715 384 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0416 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY...

Страница 2: ...Safety Signs 6 Danger Warning Signs 7 8 Warning Owner Must Read and Understand 9 Warning Emergency Stop 10 Bolt Torque Chart 11 Set Up Assembly 12 Transporting 13 Preparing for Operation 14 Operation...

Страница 3: ......

Страница 4: ......

Страница 5: ...tor Inspection Date Serial Number Dealer s Name ______________________________ By ___________________________________ Signature of Original Buyer ______________________________________ Date __________...

Страница 6: ...INTENTIONALLY LEFT BLANK 4...

Страница 7: ...D TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAG...

Страница 8: ...ed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum t...

Страница 9: ...READ UNDERST T TAND THE MANUF F SERIAL NUMBER UNDERST T TAND ALL SAFETY W W WARNINGS AND FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF P P PARTS...

Страница 10: ...SAFETY INFORMATION 8...

Страница 11: ...ration CHECK frequently to be assured that the emergency stop mechanism is in proper operating condition KEEP hands feet and clothing away from beaters when they are revolving LOOSE or floppy clothing...

Страница 12: ...stop panel rearward A or pulling the trip cables B will stop cross conveyor beaters and main apron 2 Activating emergency stop only stops box functions The PTO shaft will continue to rotate 3 Keep exc...

Страница 13: ...11...

Страница 14: ...ew Torque Value page to identify 1 Check the Forage Box for proper assembly and adjustment Make sure that all bolts are tightened 2 Properly lubricate the Forage Box before operating Refer to Lubricat...

Страница 15: ...the unit on a public highway consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket Transport lighting is standard on all models The lighting system is...

Страница 16: ...not more than 14 inches below PTO shaft 3 Hitch point of drawbar at least 13 inches but not more than 22 inches above ground level 4 When unloading keep the hitch point of the drawbar and PTO shaft in...

Страница 17: ...Guards Shields Whenever possible and without affecting the operation of the Forage Box guards shields and or hinged shields have been used on this equipment to protect potentially hazardous areas In...

Страница 18: ...MAIN APRONS WHEN CROSS CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT 7 When beaters are clear of material move control lever to apron speed position Variable speed drive offers you...

Страница 19: ...ward All apron chains must be taken up evenly before you use the forage box Check again after the first few loads The Main Feeder Aprons should be at proper tension at all times Tighten the full threa...

Страница 20: ...A C 18 B ADJUSTMENTS A Spare Shear Bolts B Shear Bolts...

Страница 21: ...e disengage clutch is properly adjusted when there is 1 8 inch of clearance between clutch jaw A and engaging pin B when control lever is in the disengage position Basic adjustment can be made by posi...

Страница 22: ...upper sheaves A if base of sheaves are not tight together it is necessary to adjust 4 Remove bolt from control rod B 5 Slide sheaves tight together being sure control yoke C is tight against thrust b...

Страница 23: ...oks secure top beater to center beater See picture below 7 Wrap chain around bar of third beater and top bar of second beater Secure chain together as tight as possible to eliminate beaters from rotat...

Страница 24: ...LDED DOWN FOLDED UP 12 24 FOLD DOWN EXTENSION Extension folds down for easy access to blower and folds up for road and field travel 22 HYDRAULIC DRIVE Hydraulic drive unit easily mounts and dismounts...

Страница 25: ...on gearbox filled to the oil level plug in cover of gearbox using 85W140 lubricant Beater Drive Gearbox Keep the beater drive gearbox filled to the center of the shafts Use 80W90 lubricant DRIVE CHAIN...

Страница 26: ...cross conveyor drive shear sprocket H 2 remote fittings for right hand and center main apron drive shaft bushings I 6 beater bearings one at each end of each beater sealed bearings DO NOT over grease...

Страница 27: ...494B DD 093020 E 5896B EE 093366 G H I J 1191 1494P 1494L 1494H K L M N 2 Warning Do Not Remove Shields Engage Warning Help Avoid Injury Disengage Warning Do Not Remove Shields Grease Zerk Danger Rota...

Страница 28: ...26 M AA L K C EE O B CC E BB B X F G W Y H Z J I O J AA T R A P N V DD A U S T D DECAL LOCATION...

Страница 29: ...Cord 4 Wire 6 S346 Mounting Bracket 7 S317 Optional Tractor Cord 8 S441 Light Module S445 14 Complete Light Assembly Less Optional Tractor Cord S446 16 Complete Lighting Assembly Less Optional Tracto...

Страница 30: ...28 FIGURE 1...

Страница 31: ...e Panel 14 S11 RH Emergency Stop Panel 15 S12 Gear Box Brace 16 S13 Return Pan End 17 S14 Cross Apron Pan End 18 S353 Front Main Panel 19 S16 Cross Apron Pan 20 S356 Return Pan 21 S18 RH Return Pan An...

Страница 32: ...30 FIGURE 2...

Страница 33: ...35 S43 Drive Shaft Brace 36 S44 Bushing ITEM PART NO DESCRIPTION 37 S45 Apron Drive Sprocket 30T 38 S46 Grease Line Bracket 39 S47 Grease Line Fitting 40 S48 Short Grease Line 41 S49 Long Grease Line...

Страница 34: ...32 FIGURE 3...

Страница 35: ...93 Pitch 50 21 K101 Tightener Sprocket 17T 22 S82 Sprocket 24T 23 ES10 5 16 x 3 I Bolt 24 ST36 Spring 25 S459 Tightener Bracket 26 S391 Shear Hub 27 S392 Sprocket 24T 28 S393 Bronze 29 K89 Idler Sproc...

Страница 36: ...34 FIGURE 4...

Страница 37: ...6 Beater Clutch Sprocket 33 S117 Beater Clutch Bushing 34 S118 Beater Shield Top 35 S119 Beater Side Shield NOTE Means Not Shown ITEM PART NO DESCRIPTION 36 S120 Main Side Shield 37 D58 Shield Angle 3...

Страница 38: ...36 FIGURE 5...

Страница 39: ...3 8 Jam Nut 25 K25 3 8 Locknut 26 16SV91 1 2 x 3 1 4 Bolt GR 5 27 R11 1 2 Top Locknut 28 5B10 1 4 x 1 Woodruff Key 29 3 8 Setscrew 30 5 16 Setscrew 31 A14 3 8 Nylock Nut 32 X67 3 8 Flatwasher 33 S344...

Страница 40: ...38 FIGURE 6...

Страница 41: ...7 3G5 Gear 8 3G1 Gearbox Housing 9 3G2 Gearbox Gasket 10 3G20 Fill Plug 11 3G3 Cover 12 X2 Dust Cap 13 3G11 Nut 14 5B10 1 4 x 1 Woodruff Key 15 S134 Gear Box Front Shaft 16 S135 1 4 x 1 1 4 Square Key...

Страница 42: ...40 FIGURE 7...

Страница 43: ...Ends 11 S139 Worm Gear Side Shaft 12 S437 3 8 x 1 3 8 Square Key w Round Ends 13 G65 Plug 3 8 14 5B10 1 4 x 1 Woodruff Key 15 S140 Worm Gear Front Shaft 16 L3G24 Gear Box Bearing 15113 17 G115 Seal 1...

Страница 44: ...42 FIGURE 8...

Страница 45: ...in Side Spacer S167 18 Apron Chain Side Spacer S488 19 Apron Chain Side Spacer ITEM PART NO DESCRIPTION S428 20 Apron Chain Side Spacer S489 21 Apron Chain Side Spacer S507 22 Apron Chain Side Spacer...

Страница 46: ...E DOWN KIT ITEM PART NO DESCRIPTION 1 12V45 1 2 x 1 1 2 GR 5 Bolt 2 K68 1 2 Flat Washer 3 R11 1 2 Top Lock Nut GR 5 4 S322 1 4 Chain 30 1 4 Long 5 S323 Tie Down Bracket T9B Tie Down Kit Complete NOTE...

Страница 47: ...d Yoke Machine Half 4 S375 W Repair Kit 5 S376 Yoke and Tube 6 24N26 Bearing Retainer 7 S206 Nylon Bearing 8 S397 Inner Guard Includes Cent Item 6 14 9 S377 Tractor Half PTO 10 S398 Outer Guard Includ...

Страница 48: ...46 FIGURE 11...

Страница 49: ...r 12 K121 Connector Link 13 S243 Main Shell 14 S244 Extension Brace 15 S245 Chain Slide Assembly 16 A34 Washer 17 F52 Bolt Grade 5 1 2 x 2 18 S246 Extension Shell Hinge 19 S247 Extension Washer 20 S24...

Страница 50: ...7 3 8 Flat Washer 13 5 16 Set Screw 14 S410 Primary Drive 15 S386 Motor Unit Mount Pin 16 S384 Hydraulic Motor Mount 17 DF1A Hydraulic Motor Super 7 4 ST88 Hydraulic Motor Twin Auger 18 DF7 1 2 Close...

Страница 51: ...16 5 16 Nut 6 12V66 5 16 x 3 4 Bolt 7 3G22 5 16 x 1 3 4 Expansion Pin 8 S411 Secondary Drive 9 S460 Male Female Tee 5604 12 10 S463 Primary Drive 11 PB185 Check Valve 12 S435 5 16 Set Screw 13 LW134 3...

Страница 52: ...ld All service parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located in t...

Страница 53: ...51 PARTS NOTES...

Страница 54: ...52 PARTS NOTES...

Страница 55: ......

Страница 56: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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