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OPERATION

Check entire Forage Box carefully before first operation. Tighten bolts and set screws that might have

come loose in transporting. Lubricate if needed as explained in the Lubrication Chapter in this manual.

EMERGENCY SHUTDOWN

In  case  of  an  emergency,  pushing  the  emergency  stop

panel, emergency stop bar, or pulling the safety cable will

stop cross conveyor, beaters, and main aprons. PTO will

continue to rotate. 

If the Forage Box is plugged with material

or a foreign object becomes lodged in the discharge area,

disengage the PTO. Stop the tractor engine, remove ignition

key, and allow all mechanisms to stop before cleaning or

working on the machine

.

 Trip emergency stop occasionally

to insure proper function.

GENERAL INFORMATION

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5

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CONTROLS & SAFETY EQUIPMENT

Forage Boxes are provided with several features for operator safety and convenience.

Guards & Shields

Whenever possible and without affecting the operation of the Forage Box guards, shields and/or hinged

shields have been used on this equipment to protect potentially hazardous areas. In many places,

decals are also provided to warn of potential dangers as well as to display special operational procedures.

spring  loaded  plastic  guard

 

which 

protects the operator from accidentally

 

being 

exposed  to  the  beater  and  apron  at  the

 

discharge  opening  during  operation  of 

the

 

Forage  Box

.  Keep  this  guard  in  proper

 

position  at  all  times  when  operating 

the 

forage

 

box.

PTO Shields

Care must be taken to keep male and female driving elements well lubricated and free sliding. The shield

surface must be kept dry, as dirt accumulation on them will quickly cause these units to bind and not

rotate. If, at any time the shields do not turn freely, they should be checked to determine the cause, and

repaired or cleared. DO NOT STEP OVER PTO SHAFT. STAY CLEAR OF ROTATING PTO AT ALL

TIMES. DO NOT OVEREXTEND PTO.

Emergency  Stop  Panel

 

Emergency Stop Cable

Содержание HD 7+4

Страница 1: ...715 384 5463 MARSHFIELD WISCONSIN 54449 WARNING HSMFG0416 READ AND UNDERSTAND THIS MANUAL BEFORE OPERATING THIS EQUIPMENT UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS INJURY...

Страница 2: ...Safety Signs 6 Danger Warning Signs 7 8 Warning Owner Must Read and Understand 9 Warning Emergency Stop 10 Bolt Torque Chart 11 Set Up Assembly 12 Transporting 13 Preparing for Operation 14 Operation...

Страница 3: ......

Страница 4: ......

Страница 5: ...tor Inspection Date Serial Number Dealer s Name ______________________________ By ___________________________________ Signature of Original Buyer ______________________________________ Date __________...

Страница 6: ...INTENTIONALLY LEFT BLANK 4...

Страница 7: ...D TAKE TIME TO BE CAREFUL REMEMBER THE CAREFUL OPERATOR IS THE BEST OPERATOR MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAG...

Страница 8: ...ed of this implement Regardless of the maximum speed capability of the tractor being used to tow this implement do not exceed the implement s maximum transport speed Exceeding the implements maximum t...

Страница 9: ...READ UNDERST T TAND THE MANUF F SERIAL NUMBER UNDERST T TAND ALL SAFETY W W WARNINGS AND FUNCTION OF CONTROLS KEEP SAFETY DEVICES IN PLACE AND WORKING KEEP YOURSELF AND OTHERS WELL CLEAR OF P P PARTS...

Страница 10: ...SAFETY INFORMATION 8...

Страница 11: ...ration CHECK frequently to be assured that the emergency stop mechanism is in proper operating condition KEEP hands feet and clothing away from beaters when they are revolving LOOSE or floppy clothing...

Страница 12: ...stop panel rearward A or pulling the trip cables B will stop cross conveyor beaters and main apron 2 Activating emergency stop only stops box functions The PTO shaft will continue to rotate 3 Keep exc...

Страница 13: ...11...

Страница 14: ...ew Torque Value page to identify 1 Check the Forage Box for proper assembly and adjustment Make sure that all bolts are tightened 2 Properly lubricate the Forage Box before operating Refer to Lubricat...

Страница 15: ...the unit on a public highway consider obtaining and installing a rear view mirror on your tractor with a wide load mounting bracket Transport lighting is standard on all models The lighting system is...

Страница 16: ...not more than 14 inches below PTO shaft 3 Hitch point of drawbar at least 13 inches but not more than 22 inches above ground level 4 When unloading keep the hitch point of the drawbar and PTO shaft in...

Страница 17: ...Guards Shields Whenever possible and without affecting the operation of the Forage Box guards shields and or hinged shields have been used on this equipment to protect potentially hazardous areas In...

Страница 18: ...MAIN APRONS WHEN CROSS CONVEYOR IS FULL OF MATERIAL OR DAMAGE TO FORAGE BOX WILL RESULT 7 When beaters are clear of material move control lever to apron speed position Variable speed drive offers you...

Страница 19: ...ward All apron chains must be taken up evenly before you use the forage box Check again after the first few loads The Main Feeder Aprons should be at proper tension at all times Tighten the full threa...

Страница 20: ...A C 18 B ADJUSTMENTS A Spare Shear Bolts B Shear Bolts...

Страница 21: ...e disengage clutch is properly adjusted when there is 1 8 inch of clearance between clutch jaw A and engaging pin B when control lever is in the disengage position Basic adjustment can be made by posi...

Страница 22: ...upper sheaves A if base of sheaves are not tight together it is necessary to adjust 4 Remove bolt from control rod B 5 Slide sheaves tight together being sure control yoke C is tight against thrust b...

Страница 23: ...oks secure top beater to center beater See picture below 7 Wrap chain around bar of third beater and top bar of second beater Secure chain together as tight as possible to eliminate beaters from rotat...

Страница 24: ...LDED DOWN FOLDED UP 12 24 FOLD DOWN EXTENSION Extension folds down for easy access to blower and folds up for road and field travel 22 HYDRAULIC DRIVE Hydraulic drive unit easily mounts and dismounts...

Страница 25: ...on gearbox filled to the oil level plug in cover of gearbox using 85W140 lubricant Beater Drive Gearbox Keep the beater drive gearbox filled to the center of the shafts Use 80W90 lubricant DRIVE CHAIN...

Страница 26: ...cross conveyor drive shear sprocket H 2 remote fittings for right hand and center main apron drive shaft bushings I 6 beater bearings one at each end of each beater sealed bearings DO NOT over grease...

Страница 27: ...494B DD 093020 E 5896B EE 093366 G H I J 1191 1494P 1494L 1494H K L M N 2 Warning Do Not Remove Shields Engage Warning Help Avoid Injury Disengage Warning Do Not Remove Shields Grease Zerk Danger Rota...

Страница 28: ...26 M AA L K C EE O B CC E BB B X F G W Y H Z J I O J AA T R A P N V DD A U S T D DECAL LOCATION...

Страница 29: ...Cord 4 Wire 6 S346 Mounting Bracket 7 S317 Optional Tractor Cord 8 S441 Light Module S445 14 Complete Light Assembly Less Optional Tractor Cord S446 16 Complete Lighting Assembly Less Optional Tracto...

Страница 30: ...28 FIGURE 1...

Страница 31: ...e Panel 14 S11 RH Emergency Stop Panel 15 S12 Gear Box Brace 16 S13 Return Pan End 17 S14 Cross Apron Pan End 18 S353 Front Main Panel 19 S16 Cross Apron Pan 20 S356 Return Pan 21 S18 RH Return Pan An...

Страница 32: ...30 FIGURE 2...

Страница 33: ...35 S43 Drive Shaft Brace 36 S44 Bushing ITEM PART NO DESCRIPTION 37 S45 Apron Drive Sprocket 30T 38 S46 Grease Line Bracket 39 S47 Grease Line Fitting 40 S48 Short Grease Line 41 S49 Long Grease Line...

Страница 34: ...32 FIGURE 3...

Страница 35: ...93 Pitch 50 21 K101 Tightener Sprocket 17T 22 S82 Sprocket 24T 23 ES10 5 16 x 3 I Bolt 24 ST36 Spring 25 S459 Tightener Bracket 26 S391 Shear Hub 27 S392 Sprocket 24T 28 S393 Bronze 29 K89 Idler Sproc...

Страница 36: ...34 FIGURE 4...

Страница 37: ...6 Beater Clutch Sprocket 33 S117 Beater Clutch Bushing 34 S118 Beater Shield Top 35 S119 Beater Side Shield NOTE Means Not Shown ITEM PART NO DESCRIPTION 36 S120 Main Side Shield 37 D58 Shield Angle 3...

Страница 38: ...36 FIGURE 5...

Страница 39: ...3 8 Jam Nut 25 K25 3 8 Locknut 26 16SV91 1 2 x 3 1 4 Bolt GR 5 27 R11 1 2 Top Locknut 28 5B10 1 4 x 1 Woodruff Key 29 3 8 Setscrew 30 5 16 Setscrew 31 A14 3 8 Nylock Nut 32 X67 3 8 Flatwasher 33 S344...

Страница 40: ...38 FIGURE 6...

Страница 41: ...7 3G5 Gear 8 3G1 Gearbox Housing 9 3G2 Gearbox Gasket 10 3G20 Fill Plug 11 3G3 Cover 12 X2 Dust Cap 13 3G11 Nut 14 5B10 1 4 x 1 Woodruff Key 15 S134 Gear Box Front Shaft 16 S135 1 4 x 1 1 4 Square Key...

Страница 42: ...40 FIGURE 7...

Страница 43: ...Ends 11 S139 Worm Gear Side Shaft 12 S437 3 8 x 1 3 8 Square Key w Round Ends 13 G65 Plug 3 8 14 5B10 1 4 x 1 Woodruff Key 15 S140 Worm Gear Front Shaft 16 L3G24 Gear Box Bearing 15113 17 G115 Seal 1...

Страница 44: ...42 FIGURE 8...

Страница 45: ...in Side Spacer S167 18 Apron Chain Side Spacer S488 19 Apron Chain Side Spacer ITEM PART NO DESCRIPTION S428 20 Apron Chain Side Spacer S489 21 Apron Chain Side Spacer S507 22 Apron Chain Side Spacer...

Страница 46: ...E DOWN KIT ITEM PART NO DESCRIPTION 1 12V45 1 2 x 1 1 2 GR 5 Bolt 2 K68 1 2 Flat Washer 3 R11 1 2 Top Lock Nut GR 5 4 S322 1 4 Chain 30 1 4 Long 5 S323 Tie Down Bracket T9B Tie Down Kit Complete NOTE...

Страница 47: ...d Yoke Machine Half 4 S375 W Repair Kit 5 S376 Yoke and Tube 6 24N26 Bearing Retainer 7 S206 Nylon Bearing 8 S397 Inner Guard Includes Cent Item 6 14 9 S377 Tractor Half PTO 10 S398 Outer Guard Includ...

Страница 48: ...46 FIGURE 11...

Страница 49: ...r 12 K121 Connector Link 13 S243 Main Shell 14 S244 Extension Brace 15 S245 Chain Slide Assembly 16 A34 Washer 17 F52 Bolt Grade 5 1 2 x 2 18 S246 Extension Shell Hinge 19 S247 Extension Washer 20 S24...

Страница 50: ...7 3 8 Flat Washer 13 5 16 Set Screw 14 S410 Primary Drive 15 S386 Motor Unit Mount Pin 16 S384 Hydraulic Motor Mount 17 DF1A Hydraulic Motor Super 7 4 ST88 Hydraulic Motor Twin Auger 18 DF7 1 2 Close...

Страница 51: ...16 5 16 Nut 6 12V66 5 16 x 3 4 Bolt 7 3G22 5 16 x 1 3 4 Expansion Pin 8 S411 Secondary Drive 9 S460 Male Female Tee 5604 12 10 S463 Primary Drive 11 PB185 Check Valve 12 S435 5 16 Set Screw 13 LW134 3...

Страница 52: ...ld All service parts should be ordered through your authorized H S dealer They will be able to give you faster service if you will provide them with the following 1 Model Serial number is located in t...

Страница 53: ...51 PARTS NOTES...

Страница 54: ...52 PARTS NOTES...

Страница 55: ......

Страница 56: ...H S MFG CO products approved for the FEMA SEAL OF QUALITY...

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