background image

Exploded view and components 

- MiniLift160 Classic with low leg

9

25

27

26

4

6

7

12

11

9

5

3

8

14

1

2

10

15

18

16

23

30

20

29

19

28

17

24

21

22

13

33

34

31

32

Apply loctite 243

Tighten with

tightening torque 10Nm

Apply loctite 243

Tighten with

tightening torque

35Nm

Apply loctite 243

Tighten with tightening torque 10 Nm

DO NOT apply loctite

Tighten with tightening torque 14Nm

REVISION HISTORY

REV.

DESCRIPTION

DATE

APPROVED

01

Article introduced.

2019-04-24

hc-ahel

02

Rev update: -4942

2019-04-25

hc-ahel

ITEM NO.

DOCUMENT NO.

REV.

TITLE

QTY.

1

90005003

01

Lower base welded

1

2

90004899

03

ML125LL Low leg right

1

3

90004898

03

ML125LL Low leg left

1

4

90004942

04

Upper frame assy

1

5

90004984

01+

Footplate holder ML125

1

6

90004985

02

Kneepad holder ML125

1

7

90004012

01+

Handwheel with threaded bar ML200

1

8

90005004

01

Leg bearing support

2

9

90004922

01

Screw MK6S ISO 7380 10.9 M6x12H fzb

2

10

90004923

02

Screw MK6S ISO 7380 10.9 M6x16 fzb

2

11

90000601

01

Washer DIN125 10.5x20x2 fzb

2

12

90004926

01

Screw MC6S DIN912 8.8 M10x40 fzb

2

13

90005000

01

Screw S6SS DIN 914 M8x16 fzb

4

14

90003318

01

Nut cover M6 grey

6

15

90004883

02

Leg spread link arm

1

16

90000823

02

Washer BRB 8,4x24x2 Fzb

1

17

90000606

02

LOCK NUT DIN 985 CLASS 6 M8 FZB

1

18

90000486

02

Washer DIN125 13x25x2.5 fzb

1

19

90000330

02

Nut cover MSM8G

1

20

90000504

02

Nut M6M DIN934 M8 fzb

4

21

90001144

01

Actuator LA12 120169-1050241X

1

22

90001982

01

Screw M6S DIN931 8.8 M10x35 fzb

2

23

90000539

02

Lock nut DIN 985 CL6 M10 FZB

2

24

90000660

01

Nut cover MSM10

4

25

90003165

02

Handcontrol HB32 4button

1

26

90004882

01

Plastic plug PVC (I-PEP 25x5 mm)

1

27

90004881

01

Hexagon key 4 mm DIN 911

1

28

90004927

00

Fork link DIN 71751 S M8x16 (Wiberger)

2

29

90004928

01

Threaded steel rod DIN 975 M8x119 fzb

1

30

90004929

01

Threaded steel rod DIN 975 M8x219 fzb

1

31

90001889

04

Linak MBJ2 incl. screws

1

32

90004084

01

Cap nut DIN1587 M5

2

33

90003161

01

Controlbox CBJCare w display LA34

1

34

90003166

02

BAJ1030-00 (Battery box CBJ grey, BAJ1)

1

F

8

E

D

C

B

A

G

H

J

K

L

M

7

6

5

4

3

2

1

9

10

11

12

13

14

15

16

9

1

2

3

4

5

6

7

8

10

11

12

K

G

A

B

C

D

E

F

H

J

SCALE:1:4

DWG.  NO.

REV.

NAME

DATE

DRAWN

APPROVED BY

SHEET 1 OF 1

WEIGHT:

COMMENTS:

STATUS:

TITLE

MATERIAL:

SIZE

hc-matfre

Released

MiniLift 160 Classic Low Leg

90005030

02

2019-10-28

A1

Unless otherwise stated, general 

tolerances according to ISO 2768-m

This drawing and any information or descriptive matter set out 

hereon are the confidential and copyright property of Handicare

and must not be disclosed, loaned, copied or used for manufactu

ring, tendering or any other purpose without their written perm

ission.

25

27

26

4

6

7

12

11

9

5

3

8

14

1

2

10

15

18

16

23

30

20

29

19

28

17

24

21

22

13

33

34

31

32

REVISION HISTORY

REV.

DESCRIPTION

DATE

APPROVED

01

Article introduced.

2019-04-24

hc-ahel

ITEM NO.

DOCUMENT NO.

REV.

TITLE

QTY.

1

90005003

01

Lower base welded

1

2

90004899

03

ML125LL Low leg right

1

3

90004898

03

ML125LL Low leg left

1

4

90004942

03

Upper frame assy

1

5

90004984

02

Footplate holder ML125

1

6

90004985

02

Kneepad holder ML125

1

7

90004012

01

Handwheel with threaded bar ML200

1

8

90005004

01

Leg bearing support

2

9

90004922

01

Screw MK6S ISO 7380 10.9 M6x12H fzb

2

10

90004923

02

Screw MK6S ISO 7380 10.9 M6x16 fzb

2

11

90000601

01

Washer DIN125 10.5x20x2 fzb

2

12

90004926

01

Screw MC6S DIN912 8.8 M10x40 fzb

2

13

90005000

01

Screw S6SS DIN 914 M8x16 fzb

4

14

90003318

01

Nut cover M6 grey

6

15

90004883

02

Leg spread link arm

1

16

90000823

02

Washer BRB 8,4x24x2 Fzb

1

17

90000606

02

LOCK NUT DIN 985 CLASS 6 M8 FZB

1

18

90000486

02

Washer DIN125 13x25x2.5 fzb

1

19

90000330

02

Nut cover MSM8G

1

20

90000504

02

Nut M6M DIN934 M8 fzb

4

21

90001144

01

Actuator LA12 120169-1050241X

1

22

90001982

01

Screw M6S DIN931 8.8 M10x35 fzb

2

23

90000539

02

Lock nut DIN 985 CL6 M10 FZB

2

24

90000660

01

Nut cover MSM10

4

25

90003165

02

Handcontrol HB32 4button

1

26

90004882

01

Plastic plug PVC (I-PEP 25x5 mm)

1

27

90004881

01

Hexagon key 4 mm DIN 911

1

28

90004927

00

Fork link DIN 71751 S M8x16 (Wiberger)

2

29

90004928

01

Threaded steel rod DIN 975 M8x119 fzb

1

30

90004929

01

Threaded steel rod DIN 975 M8x219 fzb

1

31

90001889

04

Linak MBJ2 incl. screws

1

32

90004084

01

Cap nut DIN1587 M5

2

33

90003161

01

Controlbox CBJCare w display LA34

1

34

90003166

02

BAJ1030-00 (Battery box CBJ grey, BAJ1)

1

F

8

E

D

C

B

A

G

H

J

K

L

M

7

6

5

4

3

2

1

9

10

11

12

13

14

15

16

9

1

2

3

4

5

6

7

8

10

11

12

K

G

A

B

C

D

E

F

H

J

SCALE:1:4

DWG.  NO.

REV.

NAME

DATE

DRAWN

APPROVED BY

SHEET 1 OF 1

WEIGHT:

COMMENTS:

STATUS:

TITLE

MATERIAL:

SIZE

hc-matfre

Released

MiniLift 160 Classic Low Leg

90005030

01

2019-04-26

A1

Unless otherwise stated, general 

tolerances according to ISO 2768-m

This drawing and any information or descriptive matter set out 

hereon are the confidential and copyright property of Handicare

and must not be disclosed, loaned, copied or used for manufactu

ring, tendering or any other purpose without their written perm

ission.

Содержание MiniLift160 Classic

Страница 1: ...a transfer Keep the user manual where it is accessible to users of the product The lift may only be used by persons who have received instruction in the operation of the lift Safety information Manual...

Страница 2: ...rmation 4 Trouble shooting 4 Exploded view and components 5 Spare part list 13 Changing of spare parts 15 Periodic inspection protocol 17 Description for periodic inspection 18 Periodic inspection ins...

Страница 3: ...se fully and then press the other button to narrow the base again Test lift function by lifting a person not a user using an approved sling At the same time check the emergency lowering function with...

Страница 4: ...ve the user unattended during a transfer situation Under no circumstances may max load be exceeded See section on Safe working load Ensure that the user s feet do not get caught between the footplate...

Страница 5: ...B A 3 2 1 5 C D 4 6 7 8 A B This drawing and any information or descriptive matter set out hereon are the confidential and copyright property of Handicare and must not be disclosed loaned copied or us...

Страница 6: ...ring tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 25 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET 1...

Страница 7: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Страница 8: ...WG NO 1 5 5 6 E hc matfre 9 6 10 1 8 2 3 4 7 5 14 13 12 11 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 20 Nm REVISION HISTORY REV POS DESCRI...

Страница 9: ...1 12 K G A B C D E F H J SCALE 1 4 DWG NO REV NAME DATE DRAWN APPROVED BY SHEET 1 OF 1 WEIGHT COMMENTS STATUS TITLE MATERIAL SIZE hc matfre Released MiniLift 160 Classic Low Leg 90005030 02 2019 10 28...

Страница 10: ...turing tendering or any other purpose without their written permission 03 SCALE PROJECTION MATERIAL SPECIFICATION A3 2019 04 26 90004945 Lift arm assy Released SIZE MATERIAL TITLE STATUS WEIGHT SHEET...

Страница 11: ...5 02 Plastic cover for profile 25x25x1 5 Grey 1 8 90004996 01 Screw MC6LS DIN7984 8 8 M6x12 fzb 2 9 90000330 02 Nut cover MSM8G 4 10 90000606 02 LOCK NUT DIN 985 CLASS 6 M8 FZB 2 11 90004997 01 Washer...

Страница 12: ...G NO 1 5 5 6 E hc matfre 9 6 14 1 8 2 4 3 7 5 12 13 10 15 11 16 Apply loctite 243 Tighten with tightening torque 20 Nm Apply loctite 243 Tighten with tightening torque 10 Nm REVISION HISTORY REV POS D...

Страница 13: ...A34 mast 0 5 x Card board 80100042 Control box CBJ 1 pce 1 x Control box 80100043 Battery box CBJ 1 set 1 x Battery box CBJ 1 x Aircap bag 80100057 Battery CBJ 1 pair 2 x Batteries 80100071 Actuator L...

Страница 14: ...ng handle knee pad set 1 set 2 x handle 80100078 Locking handle 125 1 set 2 x round knob black 80100070 Leg strap plate kit 1 set 2 x Leg strap plate 4 x Screw 80100083 Lifting arm front part 125 1 pc...

Страница 15: ...045 46 47 48 Connect the charger cable to the control box and then plug it into a wall socket 80100049 Front castor kit 80mm Using an Allen key remove the screw Replace the castor apply Loctite 243 or...

Страница 16: ...move it Insert the new knee pad in the tube and tighten the two locking handles Secure the covers with the two screws 80100077 Locking handle knee pad set Unscrew the old handle and install the new on...

Страница 17: ...oduct label Test of safe working load Safe working load test mast Safe working load test base Mechanical emergency lowering Accessories Documentation Instructions manuals Control box Reset the control...

Страница 18: ...Description for periodic inspection 18 6 D C B A E F G H 5 4 3 2 1 7 8 9 1 2 3 4 5 6 7 8 9 A A B C D E F G H I J K M L I L...

Страница 19: ...sure it is correctly assembled Liftarm hardware Check the liftarm for visible damage to the surfaces finish etc Check screws nuts bolts etc Kneepad Check the kneepad for visible damage to the surfaces...

Страница 20: ...he weight that is to be lifted NOTE Replace the lower leg support and footrest after test loading Move the boom to the outermost position and apply 120 kg Run the actuator 160 mm up down as shown in p...

Страница 21: ...taining phenol or chlorine as this could damage the aluminium and the plastic materials If disinfection is needed 70 ethanol 45 isopropanol or similar should be used Storage and transportation If the...

Страница 22: ...ial Steel Emergency lowering Manual and electrical Castors Front 3 1 80 mm back 3 1 80 mm Weight 39 kg 86 lbs Weight loose parts Foot plate 5 kg 11 lbs Footplate measurement 390 x 345 mm 15 3 x 13 5 N...

Страница 23: ...Dimensions MiniLift160 Classic All measurement are in mm inch Tolerance 5 mm 0 2 23 6 5 4 3 7 8 873 34 3 1020 40 1 856 33 7 34 1 3 57 2 2 91 3 5 121 4 7...

Страница 24: ...All measurement are in mm inch Tolerance 5 mm 0 2 24...

Страница 25: ...Dimensions MiniLift160 Classic with low legs Tolerance 5 mm 0 2 All measurement are in mm inch 25 924 32 4 1020 40 1 861 33 8 28 1 1 58 2 2...

Страница 26: ...All measurement are in mm inch Tolerance 5 mm 0 2 26 935 36 8 398 16 6 524 20 6 454 17 8...

Страница 27: ...27...

Страница 28: ...s Handicare offers improvement of both work environment and quality of care and at the same time achieves significant cost savings Always make sure that you have the correct version of the manual The...

Отзывы: