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SF-816 operation manual

issue 1 16.04.07 display version 6 . plc controller version 30

P.30 of 36

the broken element with a new one; make sure that the red colored sealing

gasket is installed properly. Installation is just the reversal. After replacing a new

heater element, run the machine at 300

℃

for at least 10 minutes to break in the

heater before operating at higher temperature.

Heating element

Sealing gasket

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Содержание SF-816

Страница 1: ...e service hh com hk t 852 24813068 f 852 24813727 Room 1117 11 F Asia Trade Centre 79 Lei Muk Road Kwai Chung N T Hong Kong SF 816 Sewfree Tape Laydown Trimmer Operation Manual is powered by H H Asia...

Страница 2: ...ures 8 Component Names 9 Principle of Seam Sealing 14 Preparation for Installation 15 Operation Controls 17 Touch Screen Control 17 Main page 1 17 Main page 2 20 Main page 3 20 Parameter 21 Monitor 22...

Страница 3: ...manual issue 1 16 04 07 display version 6 plc controller version 30 P 2 of 36 Appendix B Electrical Scheme 33 Appendix C Wiring Scheme 34 Appendix D Tape heater temperature calibration 35 Appendix E P...

Страница 4: ...of 37 Precautions with regard to Safety Please observe these safety tips for safe efficient an injury free operation of your equipment By strictly following all instruction contained in this manual yo...

Страница 5: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 4 of 36...

Страница 6: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 5 of 37 Name Plate...

Страница 7: ...esigned for the professional users SF 816 incorporated many new features that make it perfectly locate the cutter to prune while heating the tapes and will make both processed sides of the material wi...

Страница 8: ...sed Air 0 4 Mpa Air Consumption 100 L min max Nozzle Temperature 50 800 C Tape Heater Temperature 50 300 C Positioning Speed 1 30 ft min Nozzle Width 12 mm standard other optional Upper Roller Width 1...

Страница 9: ...for upper and lower press rollers a great help to reduce the stretch and crease of the work piece Perfectly work with the cutter to prune while sealing the tapes Digital tape releaser for stable opera...

Страница 10: ...plc controller version 30 P 9 of 37 Component Names Front View 1 heater 2 safety cover 3 worktable 4 adjustable feet 5 left foot pedal 6 right foot pedal 7 emergency push button 8 start button 9 main...

Страница 11: ...controller version 30 P 10 of 36 10 the compressed air supply switch 11 roller pressure regulator 12 nozzle air pressure regulator 13 front Panel 14 touch screen control panel 15 the heater power outl...

Страница 12: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 11 of 37 Back View 1 the water treatment device 2 the motor drive electrical box 1 2...

Страница 13: ...ation manual issue 1 16 04 07 display version 6 plc controller version 30 P 12 of 36 1 quill cylinder 2 swing cylinder 3 heater swing position sensor 4 the solenoid valve assemble 5 the heat deflector...

Страница 14: ...anual issue 1 16 04 07 display version 6 plc controller version 30 P 13 of 37 Partial view 1 1 swing cylinder 2 heater fixture 3 teperature sensor 4 safety cover Partial view 2 1 upper roller 2 lower...

Страница 15: ...air is blowing out from the nozzle The hot air that actually reaches the surface of the tape is a mixture of hot air from the nozzle and the surrounding air from the proximity Hence the actual temper...

Страница 16: ...l and stable 3 Loosen all packing cable ties and materials in order to free up all machine movements 4 Connect the power plug to a suitable outlet with at least 16A capacity 5 Locate the air hose supp...

Страница 17: ...oll of seaming tape with the adhesive side facing the operator refer to the section on tape feeding 8 The machine is ready for operation now 9 The touch screen panel will on and showing the program lo...

Страница 18: ...a fingertip Most of the setting and time control parameters can input onto the panel and change to different pages for different settings The surface of the panel is covered with a membrane for prote...

Страница 19: ...k 3 Nozzle temperature feedback real time temperature feedback It will display 50 when the temperature less than 50 Make sure the temperature is less than 50 when you turn off the power supply and com...

Страница 20: ...Display the unit of the pressure Mpa Bar Kgf cm2 psi 14 Change the pressure unit 15 Tape heater temperature feedback real time temperature feedback It will display 50 when the temperature less than 50...

Страница 21: ...display version 6 plc controller version 30 P 20 of 36 Main page 2 1 main page 2 1 An alarm will display when there is are any fault or beyond the parameter setting range Main page 3 Preset the temper...

Страница 22: ...key pad 2 for heat temperature setting will pop up You can enter the heating setting via this interface input range 50 800 and confirm with the button 5 ok or if the original default setting is satisf...

Страница 23: ...enabled right parameter will be called when the nozzle is disabled The current data are shown in red frame 4 Soft start Set the acceleration and deceleration of the motor 5 Jog speed Set the speed wh...

Страница 24: ...previous alarm Red background means this item has problem White background means this item is normal Temperature sensor If this item has problem we need to check the connect wire of the sensor Reset...

Страница 25: ...There will be alarm when the heater can not heating up If this item has problem please check the heater and the temperature then reset the alarm Master alarm Any one of the alarm will be reflected in...

Страница 26: ...down 4 in main page 1 The heater consumes significant amount of electricity during operation The Power save mode enables the machine to turn off the heater after 10 minutes of idling therefore reducin...

Страница 27: ...intenance usage 1 go back to main page 2 turn to next page Next page is language page 3 go back to the previous page Previous page is power saving page Language The next page after program version pag...

Страница 28: ...s hands are free to manipulate the processing fabric Left foot pedal The left pedal is a multi function pedal You can use it to raise the upper roller and start sealing The status of left foot pedal i...

Страница 29: ...if necessary Lubricate the cutter blade slightly with machine oil Wipe off any excessive oil if necessary While the machine is off and cooled test the circuit breaker by pressing the test button The h...

Страница 30: ...e nozzle from the heater and tap it gently to release foreign material from the inlet side Procedures for Replacing Parts Temperature sensor The tip of the replaced thermocouple is very important the...

Страница 31: ...en element with a new one make sure that the red colored sealing gasket is installed properly Installation is just the reversal After replacing a new heater element run the machine at 300 for at least...

Страница 32: ...tion Check and secure the connection Faulty temperature controller Replace PCB in the main electrical box Thermocouple extension wire short circuit Find the location and fix Thermocouple not installed...

Страница 33: ...manual issue 1 16 04 07 display version 6 plc controller version 30 P 32 of 36 Appendix A Nozzle Air Flow Cross Reference Table Nozzle air pressure Mpa Air flow L min 0 05 35 0 06 38 0 07 40 0 08 42...

Страница 34: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 33 of 37 Appendix B Electrical Scheme...

Страница 35: ...SF 816 operation manual issue 1 16 04 07 display version 6 plc controller version 30 P 34 of 36 Appendix C Wiring Scheme...

Страница 36: ...0 2 Calibration the tape heater temperature at 140 firstly then turn to 280 and calibration again 3 Preset the tape heater temperature to 140 18 in main page 1 turn on the tape heater Test the actual...

Страница 37: ...pendix E PCB connectors PCB01 T sensor for nozzle Foot R Foot L Position sensor for heat swing LED light PCB12 SV T sensor for tape heater PCB02 Pressure sensor for roller HMI power DC power supply No...

Страница 38: ...sue 1 16 04 07 display version 6 plc controller version 30 P 37 of 37 PCB02 Tensioner driver PCB01 J12 Lower motor High speed motor Upper motor PCB12 for tensioner High speed motor driver Upper motor...

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