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6.7

 

T

IGHTENING TORQUES OF 

S

CREWS AND NUTS

 

PL = Preload in [N] 

TT = Tightening torque in [Nm] 

SCREW SIZE 

BOLT CLASSES 

Key size mm 

3.6 (4D) 

5.6 (5D) 

6.9 (6G) 

8.8 (8G) 

10.9 (10K) 

12.9 (12K) 

Screw thread 

PL 

TT 

PL 

TT 

PL 

TT 

PL 

TT 

PL 

TT 

PL 

TT 

Nm 

Nm 

Nm 

Nm 

Nm 

Nm 

M 2 

284 

0.12 

378 

0.16 

731 

0.31 

863 

0.37 

1216 

0.52 

1461 

0.63 

M 2.3 

4.5 

407 

0.20 

544 

0.26 

1049 

0.51 

1245 

0.60 

1755 

0.84 

2099 

1.01 

M 2.6 

525 

0.28 

701 

0.37 

1353 

0.73 

1598 

0.86 

2246 

1.21 

2697 

1.45 

M 3 

5.5 

726 

0.44 

966 

0.59 

1863 

1.13 

2207 

1.34 

3109 

1.88 

3727 

2.26 

M 3.5 

971 

6.8 

1294 

0.90 

2501 

1.74 

2962 

2.06 

4168 

2.89 

5001 

3.48 

M 4 

1255 

1677 

1.34 

3226 

2.6 

3825 

3.04 

5374 

4.31 

6453 

5.15 

M 5 

8 9 

2059 

1.96 

2736 

2.65 

5286 

5.10 

6257 

6.03 

8806 

8.48 

10591 

10.2 

M 6 

10 

2903 

3.43 

3864 

4.51 

7453 

8.73 

8836 

10.3 

12405  14.71  14906  17.65 

M 7 

10 12 

4237 

5.59 

5649 

7.45  10885  14.22  12945  17.16  18191  24.52  21771  28.44 

M 8 

13 14 

5315 

8.24 

7090  10.79  13680  21.57  16230  25.50  22752  35.30  27361  42.17 

M 10 

15 16 17 

8473  16.67  11278  21.57  21771  42.17  25792  50.01  36285  70.61  43542  85.32 

M 12 

18 19 20  12356  28.44  16475  38.25  31773  73.55  37658  87.28  52956  122.58  63547  147.10 

M 14 

21 22 23  16966  45.11  22654  60.8  43640  116.7  51681  138.27  72668  194.17  87280  235.36 

M 16 

24 25 26  23340  69.63  31087  93.16  60017  178.48  71197  210.84  100028  299.1  120132  357.94 

M 18 

27 28 

28341  95.13  37854  127.49  72962  245.17  86495  289.3  121603  411.88  146120  490.34 

M 20 

30 

36481  135.33  48641  180.44  93850  348.14  111306  411.88  156417  578.50  187798  696.28 

M 22 

32 34 

45601  182.4  60802  245.17  117190  470.72  139255  558.98  195644  784.54  234380  941.44 

\M 24 

36 

52564  230.46  70020  308.91  135333  598.21  160340  710.99  225554  1000.28  270665  1196.42 

M 27 

41 

69235  343.23  92281  460.92  177992  887.51  210844  1049.32  296163  1480.81  355984  1775.01 

M 30 

46 

84044  465.82  112287  622.73  215748  1206.23  255955  1421.97  359906  2010.38  432476  2402.64 

M 33 

50 

104932  632.53  139746  848.28  269685  1627.91  319699  1931.92  449147  2716.46  539369  3265.63 

M 36 

55 

123074  813.96  164263  1088.54  316757  2098.64  374616  2481.10  527601  3491.19  632533  4197.27 

M 39 

60 

148081  1059.12  197115  1412.17  380500  2716.46  451109  3226.41  633513  4530.70  761001  5442.72 

M 42 

65 

169166  1304.29  225554  1745.59  435418  3363.70  515833  3991.33  725697  5609.44  870836  6727.40 

M 45 

70 

198096  1637.72  264781  2177.09  509949  4207.08  604093  4991.62  850242  7011.80  1019899  8414.16 

M 48 

75 

222612  1980.96  297143  2638.00  573693  6060.55  679605  6021.32  956154  8473.0  1147385 10149.94 

M 52 

80 

267723  2539.94  356964  3393.12  688431  6541.08  815918  7747.30  1147385 10885.45 1377843 13091.96 

M 56 

85 

308911  3167.57  411882  4226.69  793363  8149.38  940463  9649.80  1323906 13582.29 1588687 16279.14 

M 60 

90 

360887  3932.49  481509  5246.59  927715  10100.91 1098351 11964.19 1544557 16867.54 1853468 20201.82 

M 64 

95 

407959  4736.64  544272  6305.71 1049318 12160.32 1245452 14415.86 1750498 20299.89 2098636 24320.64 

M 68 

100 

466017  5788  622110  7727  1198976  14891  1420672  17645  1997539  24809  2395691  29754 

M 72 

105 

526881  6913  703360  9228  1355568  17785  1606220  21074  2258427  29631  2708578  35537 

M 76 

110 

599212  8275  799919  11047  1541663  21290  1826725  25227 

M 80 

115 

671179  9625  895991  12849  1726819  24763  2046118  29341 

M 90 

130 

868630  14098  1536700  24941  2234824  36271  2648055  42978 

M 100 

145 

1091415  19613  1656985  26182  2808008  50460  3327225  59790 

M 110 

155 

1339625  26391  1788335  35230  3446609  67898  4083906  80453 

M 120 

175 

1613269  34588  2153636  46174  4150644  88990 

M 130 

185 

1911957  443000  2553238  59159  4920786  114015 

M 140 

200 

2237179  55706  3115172  77568  5755849  143321 

M150 

210 

2586543  68906  3452910  91986  6654699  177281 

34

CRUSHER FR SERIES 

Содержание FR Series

Страница 1: ...HYDRAULIC ROTARY CRUSHER FR SERIES HAMMERSRL Via Oleificidell ItaliaMeridionale LOTTOG1Z I 70056MOLFETTA BA Telefono 390803375317 Email info hammereurope comUrl www hammereurope com...

Страница 2: ......

Страница 3: ...ibited Publication MIUM_FR_11 2018 00 Publisher HAMMER S r l Printing date 01 02 2018 Attached documentation 1 Intervention request form 2 Spare parts order form 3 Equipment first start up registratio...

Страница 4: ...CRUSHER FR SERIES...

Страница 5: ...of the equipment 16 2 9 Intended use and limits of use 16 2 10 Technical specifications of HAMMER CRUSHERS 16 2 11 Noise 18 3 SAFETY 19 3 1 Standards and certifications 19 3 2 Safety measures 19 3 2 1...

Страница 6: ...Lubrications 32 6 4 Rotation Motor Gearbox 32 6 5 Authorized assistance 33 6 6 Scheduled Maintenance Synoptic Table 33 6 7 Tightening torques of Screws and nuts 34 6 8 Hydraulic pipe dimensions 35 7 D...

Страница 7: ...CRUSHER FR SERIES The technical information contained in this manual are not binding HAMMER S r l reserves the right to make any changes necessary to improve the manual at any time...

Страница 8: ...S HAMMER S r l Registered Office and Factory Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA VAT number 06233290722 Telephone 39 080 337 53 17 Email info hammereurope com Url www h...

Страница 9: ...rformed because they can compromise the safety of the operator Warning Identifies the working methods that must be strictly observed to avoid possible damage to the equipment or the machine on which i...

Страница 10: ...of basic standards for determining sound pressure levels at the workplace and in other specific positions 2014 UNI EN ISO 3744 Acoustics Determination of sound power levels and sound energy levels of...

Страница 11: ...same conditions as the test itself Prior to delivery the MANUFACTURER will provide the buyer customer with instructions concerning the fundamental principles for use tools controls etc periodic mainte...

Страница 12: ...can be read on the plate affixed to the equipment Describe the problem detected Indicate the date by which the intervention is requested1 Stamp and sign the form Send the form by email 1 10 ORDERING S...

Страница 13: ...o health that may arise in a dangerous situation INTENDED USE Use of the machine and or equipment in accordance with the information provided in the instructions for use REASONABLY FORESEEABLE INCORRE...

Страница 14: ...t in open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments maintenance and repairs 2 5 OPERATOR QUALIFIED AS HT HYDRAULIC MAINTENANCE TECHNICIAN i e...

Страница 15: ...nents of the HAMMER CRUSHER of the FR Series are the following Figure 1 CRUSHER components 1 Housing tower for the rotation motor 2 Slewing ring 3 Jaw closing cylinder 4 Jaw pin 5 Structure 6 Blade 7...

Страница 16: ...ents Figure 2 CE marking In addition to the information contained therein mandatory by law which are Business name and full address of the manufacturer Designation of the equipment type Serial number...

Страница 17: ...continuous 360 rotation The CRUSHER must be connected to the excavator s hydraulic circuit which will control its movements 2 9 INTENDED USE AND LIMITS OF USE The HAMMER FR CRUSHER is intended exclusi...

Страница 18: ...t perform 17 CRUSHER FR SERIES FR02 FR04 FR07 FR09 FR12 FR15 t 1 5 4 5 10 8 13 11 15 14 18 16 22 kg 220 550 790 950 1450 1700 l min 20 50 50 70 60 100 70 110 110 160 140 200 bar 250 280 300 300 300 30...

Страница 19: ...S are not a source of additional noise to that of the excavator Therefore from this point of view follow the instructions provided in the user manual of the latter machine equipped with the FR CRUSHER...

Страница 20: ...he MANUFACTURER does not have a direct control over the applications operations inspection lubrication or maintenance of the CRUSHER therefore IT IS THE RESPONSIBILITY OF THE USER to put in place adeq...

Страница 21: ...any person not involved in the work in the operating area If necessary stop the activity and do not resume the work until the people are at a safe distance Perform any maintenance operation with the...

Страница 22: ...CRUSHER DO NOT modify or remove any part and or component of the CRUSHER equipment DO NOT use the equipment with the protections removed DO NOT remove or inhibit safety devices DO NOT adjust mechanic...

Страница 23: ...th the machine in motion Obligation to use overalls Obligation to use hearing protection Obligation to use safety shoes Obligation to use a dust mask Obligation to use a protective helmet Obligation t...

Страница 24: ...ground conditions Nature and cause of possible imbalances of the vehicle Maneuvering spaces Visibility conditions and obstacles Before disconnecting the hydraulic pipes check that the circuit is not...

Страница 25: ...sure that no persons are within the operating range of the equipment and do not interact manually with this component when assembling disassembling the equipment 2 Rotation Conveying Impact Make sure...

Страница 26: ...les Insert the pins in their respective seats and lock them with washers and nuts observe the position of the safety blocks The tightening torques of the nuts depend on their size In this regard see t...

Страница 27: ...inity when mounting the CRUSHER on the excavator s arm The CRUSHER extends the excavator s arm so make sure there are no collisions between the parts during its normal use In the event of damage to th...

Страница 28: ...hnical specifications for the specific CRUSHER model making sure that they do not have any defects The dimensions of the pipes are shown in the following 6 8 Hydraulic pipe dimensions Please note duri...

Страница 29: ...tc Check that the hydraulic connections have been made correctly Most of the drawbacks and failures that may occur are caused by the loosening of the fixing elements and by the presence of leaks which...

Страница 30: ...o eliminate the contact and reach a safe distance 4 7 MALFUNCTIONS AND TROUBLESHOOTING ANOMALY CAUSES REMEDIES Locked rotation a Dirt corrosion b Presence of foreign bodies a Clean and dislodge the CR...

Страница 31: ...he weight of the crusher can be seen from the data reported in 2 10 Technical specifications of HAMMER CRUSHERS To handle the equipment use the holes provided for this purpose using suitable lifting a...

Страница 32: ...of the machine on which the CRUSHER is mounted to prevent the infiltration of foreign bodies and or impurities that could damage important parts of the equipment compromising its correct operation Per...

Страница 33: ...rementioned transmission components At the time of the first start up it is advisable to carry out an adequate running in of the gearbox gradually increasing the power of use of the equipment in the f...

Страница 34: ...S 2000 HOURS Grease all points indicated in 6 3 Lubrication if working under water Grease points 1 2 3 and 5 indicated in 6 3 Lubrication Screw tightening check Grease point 4 shown in 6 3 Lubrication...

Страница 35: ...7992 887 51 210844 1049 32 296163 1480 81 355984 1775 01 M 30 46 84044 465 82 112287 622 73 215748 1206 23 255955 1421 97 359906 2010 38 432476 2402 64 M 33 50 104932 632 53 139746 848 28 269685 1627...

Страница 36: ...s for each model of FR CRUSHER the dimensions of the hydraulic connection pipes 35 CRUSHER FR SERIES Model FR 2 FR 4 FR 7 FR 9 FR 12 FR 15 FR 21 FR 26 Rotation hose dimension 1 2 1 2 1 2 1 2 1 2 1 2 1...

Страница 37: ...rial hydraulic components etc Empty all components containing oils by collecting the latter in suitable containers Dispose of the various components according to their nature 7 2 DISPOSAL Oils are har...

Страница 38: ...Customer _________________________ Date _____________________ CRUSHER FR series MODEL ______ Equipment serial number ___________________ Problem detected Requested intervention date ________ _________...

Страница 39: ...omer _________________________ Date _____________________ CRUSHER FR series MODEL _____ Equipment serial number ___________________ The following material is requested Description Quantity NOTES Stamp...

Страница 40: ...al static pressure _ _ _ _ _ _ _ _ _ _ bar Return line pressure _ _ _ _ _ _ _ _ _ _ bar Pressure loss in operation_ _ _ _ _ _ _ _ _ _ bar 3 Checks on the equipment Equipment greasing Yes No 4 Training...

Страница 41: ......

Страница 42: ......

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