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Hammer FP Series, Руководство по эксплуатации и техническому обслуживанию

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Ed. 01/18 Rev. 00

9

FIXED CRUSHER FP SERIES

1.5 REGULATORY REFERENCES

All HAMMER CRUSHERS are designed, built and tested in accordance with the following standards:

Standard

Title

Year

2006/42/CE

Machinery Directive

2006

UNI EN 474-1

Earth moving machinery - Safety - Part 1: General requirements

2013

UNI EN 474-5

Earth moving machinery - Safety - Part 5: Requirements for hydraulic 

excavators

2013

UNI EN ISO 12100

Safety of machinery - General principles of design - Risk assessment and risk 

reduction

2010

UNI EN ISO 4413

Hydraulic fluid power - General rules and safety requirements for systems 

and their components

2012

UNI EN ISO 14120

Safety of machinery - Guards - General requirements for the design and 
construction of fixed and mobile guards

2015

UNI EN 1037

Safety of machinery - Prevention of unintended start-up

2008

UNI EN ISO 11200

Acoustics - Noise emitted by machines and equipment - Guidelines for 

the use of basic standards for determining sound pressure levels at the 

workplace and in other specific positions

2014

UNI EN ISO 3744

Acoustics - Determination of sound power levels and sound energy levels of 
noise sources using sound pressure - Engineering method for an essentially 

free field over a reflecting plane

2010

UNI EN ISO 7010

Graphical symbols - Safety colors and safety signs - Registered safety signs

2017

UNI EN ISO 15614-1

Specification and qualification of welding procedures for metallic materials -

Welding procedure tests - Part 1: Arc and gas welding of steels and arc 

welding of nickel and nickel alloys

2017

UNI EN ISO 4063

Welding and allied processes - Nomenclature of processes and reference 
numbers

2011

UNI EN ISO 2859-3

Sampling procedures for inspection by attributes - Part 3: Skip-lot sampling 

procedures

2007

UNI EN ISO 17637

Non-destructive testing of welds -- Visual testing of fusion-welded joints 

2017

UNI EN ISO 23277

CNon-destructive testing of welds - Penetrant testing - Acceptance levels

2015

UNI EN ISO 898-1

Mechanical characteristics of steel connecting elements - Part 1: Screws and 

studs with specified strength classes - Coarse thread and fine pitch thread

2013

Содержание FP Series

Страница 1: ...Operating and maintenance manual FIXED CRUSHER FP SERIES...

Страница 2: ...l is prohibited Publication MIUM_FP_11 2018 00 Publisher HAMMER S r l Printing date 01 02 2018 Attached documentation 1 Intervention request form 2 Spare parts order form 3 Equipment first start up re...

Страница 3: ...dugno MODEL SERIAL NO MANUFACTURING YEAR WEIGHT KG complies with THE REQUIREMENTS REGULATED BY THE LAW REGARDING THE EC2006 42 DIRECTIVES AND SUBSEQUENT AMENDMENTS AND INTEGRATIONS REFERENCE TO TECHNI...

Страница 4: ...tion data and CE marking 14 2 8 Description of the equipment 16 2 9 Intended use and limits of use 16 2 10 Technical specifications of HAMMER CRUSHERS 16 2 11 Noise 17 3 SAFETY 18 3 1 Standards and ce...

Страница 5: ...al components 30 6 2 Hydraulic system maintenance 30 6 3 Lubrications 31 6 4 Authorized assistance 31 6 5 Scheduled maintenance synoptic table 32 6 6 Tightening torques of screws and nuts 33 6 7 Hydra...

Страница 6: ...Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES The technical information contained in this manual are not binding HAMMER S r l reserves the right to make any changes necessary to improve the manual at any ti...

Страница 7: ...HER FP SERIES HAMMER S r l Registered Office and Factory Via Oleifici dell Italia Meridionale LOTTO G1 Z I 70056 MOLFETTA BA VAT number 06233290722 Telephone 39 080 337 53 17 Email info hammereurope c...

Страница 8: ...e the safety of the operator Warning Identifies the working methods that must be strictly observed to avoid possible damage to the equipment or the machine on which it is mounted Safety Identifies all...

Страница 9: ...d pressure levels at the workplace and in other specific positions 2014 UNI EN ISO 3744 Acoustics Determination of sound power levels and sound energy levels of noise sources using sound pressure Engi...

Страница 10: ...mer with instructions concerning the fundamental principles for use tools controls etc periodic maintenance of the equipment and precautionary safety measures 1 8 WARRANTY A The warranty of the equipm...

Страница 11: ...which the intervention is requested1 Stamp and sign the form Send the form by email 1 10 ORDERING SPARE PARTS To request spare parts use the appropriate form Annex 2 of Chapter 8 of this manual by se...

Страница 12: ...severity of an injury or damage to health that may arise in a dangerous situation INTENDED USE Use of the machine and or equipment in accordance with the information provided in the instructions for...

Страница 13: ...able to operate on the equipment in open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments maintenance and repairs 2 5 OPERATOR QUALIFIED AS HT HYDRA...

Страница 14: ...1 5 4 2 6 2 7 EQUIPMENT IDENTIFICATION DATA AND CE MARKING The main components of the HAMMER CRUSHER of the FP Series are the following Figure 1 CRUSHER components 1 Jaw closing cylinder 2 Jaw pin 3 S...

Страница 15: ...to remove it or change its contents Figure 2 CE marking In addition to the information contained therein mandatory by law which are Business name and full address of the manufacturer Designation of t...

Страница 16: ...movement i e opening closing of the jaw The CRUSHER must be connected to the excavator s hydraulic circuit which will control its movements 2 9 INTENDED USE AND LIMITS OF USE The HAMMER FP CRUSHER is...

Страница 17: ...perations that specialized maintenance personnel must perform Model FP05 FP10 FP16 FP22 FP26 FP32 Excavator weight t 3 8 8 13 13 22 16 25 20 32 33 40 Weight kg 360 900 1450 2150 2650 2950 Opening oil...

Страница 18: ...he controls of the equipment and as indicated in this manual The MANUFACTURER does not have a direct control over the applications operations inspection lubrication or maintenance of the CRUSHER there...

Страница 19: ...is used Pay particular attention to prevent the presence of any person not involved in the work in the operating area If necessary stop the activity and do not resume the work until the people are at...

Страница 20: ...DO NOT allow anyone to get on the CRUSHER DO NOT modify or remove any part and or component of the CRUSHER equipment DO NOT use the equipment with the protections removed DO NOT remove or inhibit safe...

Страница 21: ...t with the machine in motion Do not approach or stand within the working range of the equipment when the excavator arm is raised Danger of crushing upper limbs MaxP Indication in bar of operating hydr...

Страница 22: ...f the equipment according to the ground conditions Nature and cause of possible imbalances of the vehicle Maneuvering spaces Visibility conditions and obstacles Before disconnecting the hydraulic pipe...

Страница 23: ...equipment the following residual may be identified in its use Danger area Danger Safety system adopted 1 Jaw Crushing Impact Make sure that no persons are within the operating range of the equipment...

Страница 24: ...e CRUSHER Align the pin housing holes Insert the pins in their respective seats and lock them with washers and nuts observe the position of the safety blocks The tightening torques of the nuts depend...

Страница 25: ...are no people in the immediate vicinity when mounting the CRUSHER on the excavator s arm The CRUSHER extends the excavator s arm so make sure there are no collisions between the parts during its norma...

Страница 26: ...note during use the hydraulic connections must be constantly under pressure Perform the entire range of the possible positions slowly acting on the excavator control cylinder Check for the absence of...

Страница 27: ...ansport positioning assembly etc Check that the hydraulic connections have been made correctly Most of the drawbacks and failures that may occur are caused by the loosening of the fixingelements and b...

Страница 28: ...flat and non yielding surface CAUTION In case of contact with voltage conductors DO NOT get out of the vehicle but maneuver in order to eliminate the contact and reach a safe distance 4 7 MALFUNCTIONS...

Страница 29: ...accessories eyebolts chains slings etc Figure 3 Lifting points of the crusher with eyebolts For a long service life of the crusher it is necessary to disconnect the Hammer FP Series fixed crusher afte...

Страница 30: ...any leaks and to avoid infiltration of dust or other elements in the hydraulic circuit Keep the filters constantly clean and check the degree of deterioration of the hydraulic oil of the machine on wh...

Страница 31: ...Ed 01 18 Rev 00 31 FIXED CRUSHER FP SERIES 2 1 3 6 3 LUBRICATIONS The points to be greased are those indicated below Figure 4 Lubrication points 1 Jaw cylinder pin 2 Jaw pin 3 Cylinder pin...

Страница 32: ...ease all points indicated in 6 3 Lubrication Screw tightening check Check that the movement of the CRUSHER does not show irregularities Welded connections check Check the seal of the hydraulic actuato...

Страница 33: ...41 69235 343 23 92281 460 92 177992 887 51 210844 1049 32 296163 1480 81 355984 1775 01 M 30 46 84044 465 82 112287 622 73 215748 1206 23 255955 1421 97 359906 2010 38 432476 2402 64 M 33 50 104932 6...

Страница 34: ...34 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES 6 7 HYDRAULIC PIPE DIMENSIONS Model FP 5 FP 10 FP 16 FP 22 FP 26 FP 32 Jaw drive pipe size 3 4 3 4 1 1 1 1...

Страница 35: ...he type of material e g metal material hydraulic components etc Empty all components containing oils by collecting the latter in suitable containers Dispose of the various components according to thei...

Страница 36: ...Rev 00 FIXED CRUSHER FP SERIES 8 ANNEXES Ann 1 Technical assistance Application form Customer Date CRUSHER FP series MODEL Equipment serial number Problem detected Requested intervention date Stamp an...

Страница 37: ...8 Rev 00 37 FIXED CRUSHER FP SERIES Ann 2 Spare parts request Customer Date CRUSHER FP series MODEL Equipment serial number The following material is requested Description Quantity NOTES Stamp and sig...

Страница 38: ...umber Number oh hours Type of use Equipment 2 Pressure and oil flow detection Recommended values T 60 70 C Pressure bar aprx 0 140 160 170 180 190 200 250 280 300 320 340 350 Flow rate l min Final ope...

Страница 39: ...Ed 01 18 Rev 00 39 FIXED CRUSHER FP SERIES...

Страница 40: ...40 Ed 01 18 Rev 00 FIXED CRUSHER FP SERIES Via Oleifici dell Italia Meridionale Lotto G1 Z I 70056 Molfetta BA Italy info hammereurope com T 080 337 53 17 Ed 01 18 Rev 00...

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