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HAMECH DTR KWH 

12 

 

in  this  case  remove  fuel from the furnace, take it out from the boiler-
room and extinguish. Fill the boiler & heating system with water after 
repair and cooling down. 

Water  temperature  and  pressure  must  not  exceed  permissible  values. 
Only trained and qualified personnel should operate the boiler. 

8.1. Description and evaluation of residual risk 

8.1.1. Description of residual risk 

Although  the  MACHINERY  WORKS  „HAMECH”  in  Hajnówka  take  respon-
sibility  for  design  and  structure  of  the  device  with  regard  to  its  safety,  certain 
risk level during operation of the KWH boiler cannot be avoided. 
Usually, the residual risk results from improper behavior of an operator.  
The greatest risk appears during execution of following prohibited actions: 

-

 presence of unauthorized persons in the vicinity of the device during its 

operation, 

-

 filling of warm boiler with cold water, 

-

 extinguishing of the furnace with water 

-

 operation at exceeded values of temperature and pressure 

-

 cleaning of ash chamber without protection clothes 

When presenting the residual risk the KWH boiler is treated as a device, which 
until the moment of its start-up is designed and manufactured according to the 
state-of-art. 

8.1.2. Evaluation of the residual risk 

If following recommendations are observed: 

-

 careful acquaintance with the manual  

-

 execution  of  all  repairs  of  the  electric  system  by  an  authorized 

electrician, 

-

 inspection of the earthing system after repair of the electric system prior 

to operation, 

-

 no unauthorized persons in the vicinity of operating machine, 

-

 operation, maintenance and repair of the device only by properly trained 

personnel, who are acquainted with the manual, 

-

 use of personal protection means: tight clothing, protection gloves, face 

protection etc.  

-

 observance of recommendations concerning operation and maintenance 

of the boiler contained in the manual 

the residual risk can be eliminated during operation of the KWH boiler without 
risk to people and environment. 

 

8.2. List of warning and information signs for the KWH boiler. 

The signs are permanently put onto the housing of the device; their location is 
shown  on  figs.1-9.  In  the  case  of  destruction  /  damage  new  signs  can  be 
delivered by the ZM HAMECH; together with the order give the description of 
the sign as in the table below: 
 

Содержание type KWH

Страница 1: ...Krajowej 3 centr tel 0 prefix 85 682 20 21 do 26 fax 0 prefix 85 682 22 07 Serwis 0 prefix 85 682 62 61 Keep for future use OPERATION MANUAL CENTRAL HEATING WATER BOILER type KWH Serial Valid with the...

Страница 2: ...1 GENERAL 7 4 2 ADDITIONAL INFORMATION 8 5 0 OPERATION MANUAL 8 5 1 START UP 8 5 2 OPERATION WITHOT PRE FURNACE 8 5 3 COUPLING WITH AZSD 9 5 4 EMERGENCY STOP 9 5 5 WATER SUPPLY 10 6 0 INSPECTION AND...

Страница 3: ...signed for operation in central heating gravity systems or in open systems with forced circulation and especially as heat exchangers for AZSD pre furnaces Very low level of emission of pollution to th...

Страница 4: ...g flaps 12 for the first and 13 for the second row of combustion tubes Exhaust gas outlet is realised through a flue 14 The boiler can work with natural air draft generated by a funnel or with forced...

Страница 5: ...AZSD kW 60 90 190 4 Basic fuel for AZSD Comminuted wood of up to 30 mm granulation and 30 50 humidity 5 Thermal power adjustment range 30 100 6 Heated boiler surface m2 5 5 11 5 21 7 Admissible static...

Страница 6: ...power of AZSD kg h 118 15 156 375 6 783 7 12 Thermal efficiency at nominal power when coupled with AZSD 81 9 81 9 81 9 81 9 13 Weight with insulation kg 2150 3100 6250 12500 14 Funnel height m 15 18...

Страница 7: ...ned requirements a foundation must be made For boilers from 1000 kW on must be made a concrete reinforced foundation of 250 mm thickness After hardening of floor or foundation it is possible to assemb...

Страница 8: ...alling pipe Check if all cleaning flaps are mounted and closed especially rear wall cleaning flap Firing up should proceed slowly Flue gate should be entirely open sufficient quantity of air should be...

Страница 9: ...n work alone as a solid fuel fired device because opening for the AZSD are covered with fire resistant door Technical conditions for operation of the AZSD unit are contained in its operation manual Th...

Страница 10: ...d before use in the boiler Water losses within properly designed and mounted heating system are insignificant and require refilling very rarely 6 0 INSPECTION AND MAINTENANCE MANUAL Inspection and mai...

Страница 11: ...ter repair of breaks and leakage carry out the 0 4 MPa pressure test 8 0 INDUSTRIAL SAFETY Operation of the boiler is safe only if the boiler is installed and operated according to adequate standards...

Страница 12: ...the residual risk the KWH boiler is treated as a device which until the moment of its start up is designed and manufactured according to the state of art 8 1 2 Evaluation of the residual risk If foll...

Страница 13: ...kground Boiler thermal power 4 Black letters yellow background Lift here 5 White sign blue background Prior to operation read the manual 6 Black symbols yellow background Plate Risk of explosion 7 Whi...

Страница 14: ...ash and fine culm Low quality fuel should be used only when boiler s high thermal efficiency is not requested Insufficient funnel draft Remove leakage of funnel doors flue etc Check funnel s height ac...

Страница 15: ...HAMECH DTR KWH 15 FIG 1 Water boiler structure...

Страница 16: ...DTR KWH 16 FIG 2 Water boiler KWH 55 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Страница 17: ...DTR KWH 17 FIG 3 Water boiler KWH 110 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Страница 18: ...DTR KWH 18 FIG 4 Water boiler KWH 180 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Страница 19: ...DTR KWH 19 FIG 5 Water boiler KWH 300 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Страница 20: ...DTR KWH 20 FIG 6 Water boiler KWH 600 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on p...

Страница 21: ...WH 21 FIG 7 Water boiler KWH 600 2xAZSD 250 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Страница 22: ...DTR KWH 22 FIG 8 Water boiler KWH 1000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Страница 23: ...H 23 FIG 9 Water boiler KWH 1000 2xAZSD 500 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is give...

Страница 24: ...TR KWH 24 FIG 10 Water boiler KWH 2000 dimensions location of warning information stickers is also shown a sign No 1 b sign No 2 c sign No 3 d sign No 4 e sign No 5 8 Description of signs is given on...

Страница 25: ...MECH 17 200 Hajn wka Ul Armii Krajowej 3 2 Boiler serial 3 Manufacturing year 4 Max water pressure inside the boiler MPa 5 Max water temperature 95 C 6 Wielko kot a kW WE CERTIFY that the boiler has u...

Страница 26: ...water boiler Type KWH Serial Manufacturing date Dispatch date Sale date Signature stamp Quality Dept point of sale signature stamp COMPLAINT FORM Mr Mrs Address Warranty card No Product type serial P...

Страница 27: ...in the 14 days term that the device is not complete f Firing with woodwaste poluted with chemical substances causing corrosion of boiler s interior eg sawdust from a tannery 6 All adjustment and maint...

Страница 28: ...of the Ministry of Economy Labor and Social Policy dated on 10 04 2003r for basic requirements for machinery and safety elements Dz U Nr 91 pos 858 dated on 23 05 2003r including the standard PN EN 2...

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