Halogen MP5A Скачать руководство пользователя страница 21

MP5A Operation and Maintenance Manual

 

________________________________________________________________________________________________________________

 

Copyright

 

©

 

2023

2024

 

Halogen

 

Systems,

 

Inc.

 

All

 

rights

 

reserved

 

worldwide.

  

Rev.:

 

4.02

 

 

21

 

Tools Required:

 

1.

 

Philips

 

#1

 

Screwdriver

 

2.

 

Isopropyl

 

Alcohol

 

(if

 

available)

 

3.

 

Lint

 

free,

 

clean

 

cloth

 

Kit Contents: 

1.

 

Cover

 

Screws

 

(x2)

 

2.

 

Sensor

 

Cover

 

(x1)

 

3.

 

Cleaning

 

Beads

 

(x2

 

packs

 

of

 

15

 

ea.)

 

4.

 

Impeller

 

(x1)

 

5.

 

Wear

 

Ring

 

(x1)

Assembly Overview: 

 

 

 

 

 

 

 

 

 

To remove wear parts: 

Remove

 

2x

 

cover

 

screws

 

from

 

the

 

sensor

 

cover.

 

Maintain

 

pressure

 

on

 

the

 

sensor

 

cover

 

and

 

rotate

 

the

 

sensor

 

ver cally.

 

Remove

 

the

 

sensor

 

cover

 

and

 

screws

 

from

 

the

 

sensor

 

end

 

while

 

keeping

 

the

 

sensor

 

ver cal.

 

Remove

 

the

 

impeller

 

from

 

the

 

impeller

 

well.

 

Impellers

 

are

 

magne cally

 

coupled

 

and

 

should

 

be

 

removed

 

easily.

 

Remove

 

the

 

wear

 

ring.

 

All

 

removed

 

parts

 

can

 

be

 

discarded.

 

If

 

fouling

 

is

 

present,

 

it

 

is

 

permissible

 

to

 

clean

 

the

 

sensor

 

end

 

with

 

Isopropyl

 

Alcohol

 

and

 

lint

free

 

cloth.

 

Take

 

care

 

not

 

to

 

scratch

 

the

 

electrode

 

surface.

 

To install new wear parts:

 

Remove

 

parts

 

from

 

the

 

replacement

 

wear

 

kit.

 

Install

 

new

 

wear

 

ring

 

into

 

wear

 

ring

 

groove.

 

Install

 

new

 

impeller

 

into

 

impeller

 

well.

 

Place

 

15

 

cleaning

 

beads

 

into

 

the

 

sensor

 

end

 

cover

 

(Figure

 

2).

 

Beads

 

must

 

only

 

be

 

present

 

in

 

the

 

electrode

 

compartment.

 

Align

 

temperature

 

sensor

 

and

 

impeller

 

with

 

respec ve

 

holes

 

in

 

sensor

 

cover.

 

Lower

 

sensor

 

into

 

sensor

 

cover.

 

Twist

 

the

 

cover

 

gently

 

un l

 

the

 

sensor

 

cover

 

guide

 

pins

 

drop

 

into

 

the

 

sensor

 

end.

 

Holding

 

the

 

sensor

 

cover

 

in

 

place,

 

insert,

 

and

 

ghten

 

2x

 

cover

 

screws

 

un l

 

there

 

is

 

no

 

gap

 

between

 

the

 

sensor

 

cover

 

gasket

 

and

 

the

 

sensor

 

end.

 

To

 

prevent

 

motor

 

binding,

 

do

 

not

 

over

ghten.

 

To func on test sensor

:

 

Power

 

on

 

the

 

sensor

 

and

 

verify

 

that

 

the

 

impeller

 

spins

 

freely.

 

If

 

the

 

impeller

 

does

 

not

 

spin

 

freely,

 

loosen

 

the

 

cover

 

screws

 

¼

 

turn

 

at

 

a

 

me

 

un l

 

the

 

impeller

 

can

 

be

 

heard

 

spinning.

 

The

 

sensor

 

can

 

also

 

be

 

run

 

in

 

a

 

bucket

 

with

 

water

 

to

 

verify

 

the

 

water

 

stream

 

from

 

the

 

outlet

 

port.

 

 

Temperature

 

Sensor

 

Wear

 

Ring

 

Cleaning

 

Beads

 

x15

 

Temperature

 

Sensor

 

Hole

 

Electrode

 

Compartment

 

Figure

 

1:

 

Exploded

 

assembly

 ‐ 

bottom

 

view.

 

Figure

 

2:

 

Exploded

 

assembly

 ‐ 

correct

 

cleaning

 

bead

 

location.

 

Outlet

 

Port

 

Wear

 

Ring

 

Groove

 

Impeller

 

Sensor

 

Cover

 

Impeller

 

Bearing

 

Cover

 

Screws

 

Содержание MP5A

Страница 1: ...ble Diamond Pkwy Suite B10 Reno NV 89521 Phone 1 775 832 0495 www halogensys com info halogensys com GETTING TECHNICAL ASSISTANCE To get assistance for product installation or commissioning contact Ha...

Страница 2: ...Options 15 6 1 Display Options 15 6 2 Output Configuration 15 6 3 Chlorine set up 4 20 mA 15 7 Maintenance 20 7 1 Wastewater Maintenance 20 7 2 Sensor Cleaning 20 7 3 Flow Cell Maintenance 20 7 4 Annu...

Страница 3: ...nd commissioning If air is detected the sensor pump will cycle on and off three times to remove air from the sensor and may delay the first cycle completion by up to 20 seconds Figure 1 Start up scree...

Страница 4: ...00 S Pressure limit 10 bar 145 psi Temperature 1 to 55 C Sample Compensation Automatic Factory calibration Yes Power consumption 24VDC 10 at 50mA 200 mA startup maximum Communication Modbus RTU RS485...

Страница 5: ...ther than that specified in this manual Use of hazard information DANGER Indicates a potentially or imminently hazardous situation which if not avoided will result in death or serious injury WARNING I...

Страница 6: ...20 mA Outputs 3 To a PC with an USB RS485 adapter The sensor is installed in a clear acrylic flow cell designed to purge air The inlet pressure should be limited to 60 PSI The flow rate can be from 0...

Страница 7: ...he sensor facing up 3 Seat the sensor until the flange is flush with the top of the flow cell 4 Thread the collar down until it stops Hand tighten only 4 2 1Flow Cell Orientation Note that the orienta...

Страница 8: ...1 1 Chlorine Negative Brown 2 1 PSU Positive or Conductivity Green 3 2 PSU Negative or Conductivity Yellow 4 2 Temperature Positive Gray 5 3 Temperature Negative Pink 6 3 pH Positive Blue 7 4 pH Nega...

Страница 9: ...mm Slow Blow 3 5 Amp Labeled on the printed wiring board F1 and F2 5 Operation The start up screen will appear after the first cycle Figure 7 The display will take one minute to update The system cali...

Страница 10: ...llows 1 Calibration check upon initial installation and normal process conditions 2 Check calibration at least every six months 3 If the value deviates by more than 20 then recalibrate the sensor Sinc...

Страница 11: ...indicator will appear in the upper right area of the screen This indicates that the sensor is updating and will display the new value after it completes the cycle THE OLD VALUE WILL BE DISPLAYED UNTIL...

Страница 12: ...ensor settings and calibrations have been changed and the sensor is not measuring correctly or has persistent error codes that cannot be resolved then restoring the default calibrations may resolve th...

Страница 13: ...e following screen will appear You will need to get the Key Code from your supervisor or have a qualified person perform the calibration operation The Key Code consist of a series of keys pressed in o...

Страница 14: ...ion is very stable If calibration is required the following procedure will adjust the pH reading 5 4 1Known Value To adjust the Known pH value follow these steps Press MENU button then select CALIBRAT...

Страница 15: ...t 4 pH 5 to 12 Usually an integrator will want to match output settings to the units and scaling used on the PLC The most common changes will be detailed below The following example will change the ch...

Страница 16: ...ple will change the output range from pH 5 to pH 12 to pH 0 to pH14 Use and use the keypress string below to get to the menu needed MENU 4 20 MA Options Set 4 20MA Range 4 20 PH DOWN DOWN DOWN SELECT...

Страница 17: ...to set up the temperature 4 20 mA Output Change 4 20 mA Scaling Temp Settings Min Offset Max ppm Range span Disp Temp Default F 32 122 90 YES Desired C 0 40 40 NO Example 1 Set 4 20 mA Span from 32 F...

Страница 18: ...less the OFFSET a Set Range to 122 32 90 090 Menu sequence will be MENU 4 20 MA Options Set 4 20MA Range DOWN DOWN SELECT Press DOWN arrow to decrement each digit to 90 then press SELECT to accept Fig...

Страница 19: ...t 2 from PSU to Cond the label will not change to Cond even the 4 20 will be set for this output Be sure to adjust the high level to max conductivity level Scroll down to reach the ORP and CND lines A...

Страница 20: ...remove the sensor from process rinse to remove any residual chlorine 1 Select a small container and fill with 2 of tap water and immerse the sensor 2 Power the sensor on and tap lightly to remove air...

Страница 21: ...install new wear parts Remove parts from the replacement wear kit Install new wear ring into wear ring groove Install new impeller into impeller well Place 15 cleaning beads into the sensor end cover...

Страница 22: ...ess in pH sensor Figure 16 and Figure 17 PN TOOL 0001 2 Rotate sensor counterclockwise CCW to unthread it Figure 18 3 Remove the old pH sensor and replace it with the new one Figure 19 4 Upon Startup...

Страница 23: ...and correct 6 If the sensor still does not communicate then replace it with a new sensor Figure 20 Screen indicates no communication with sensor no sensor address found 8 2 Level One Problem Codes an...

Страница 24: ...y be inaccurate Check process Replace sensor if TRO level is not accurate 37 pH low 5 Verify pH with handheld meter If sensor is not accurate replace the pH sensor 38 pH high 10 Verify pH with handhel...

Страница 25: ...e take a photo of this screen To display this screen press the DOWN Arrow button from the main display This will bring up the screen below Press the Down Arrow again to display the next set of values...

Страница 26: ...he sampling stream or the sensor orientation may be wrong Sensor is covered by brown slime or other contaminants Clean sensor using one of the two methods described in the Maintenance Section in the A...

Страница 27: ...appropriate Accessory that you need for your installation Select Cable length if you need more than the Standard 1 5 M 5 length Select the Display type that you need There are options for 24VDC or 120...

Страница 28: ...r Connection D01 Cable Gland PG21 24VDC Low Voltage Display for SCADA or Solar Power with 2 outputs 2 4 20 mA Cable Gland PG21 Cable Gland PG21 D01 4 Low Voltage Display for SCADA or Solar Power with...

Страница 29: ...orine in the Display for up to 10 minutes This allows time after pulling the water sample for the DPD reaction 10 minutes The stored signal value will be used for the calibration of the sensor This is...

Страница 30: ...o calibrate 1 2 3 or 4 using the up and down arrows 2 Connect an ammeter to output leads to read the live current of the output to be calibrated 3 Set display output to 4 mA by hitting select on Set o...

Страница 31: ...eplacing a pH sensor using pH 7 and pH 10 buffers You can obtain these from any laboratory supply 1 Place sensor in 7 Buffer solution Navigate to Save Buffer 7 menu item Menu Calibration pH Buffer Cal...

Страница 32: ...emperature Calibration Activate the Long Menu by holding Select and for 3 seconds Navigate to MENU Calibration Temp Enter desired temperature in Celsius Press Save Now 11 5 Changing Modbus Options MEN...

Страница 33: ...it is sometimes useful to view the log file entries Log file entries are not timestamped but are recorded continuously in a loop There is a maximum of 65 000 entries The last log entries appear first...

Страница 34: ...t shown ORP Oxidation Reduction Potential if enabled in Configuration Err Error Code See Troubleshooting section AUX Indicates if air is present Values about 2100 are usually due to air Can also indic...

Страница 35: ...s several options to do this under Diagnostics The following steps may be used to adjust the slope and zero values to adjust the readings without going through the entire calibration process Figure 23...

Страница 36: ...ual measurements of the sensor To disable 0 00 precision on the chlorine reading 0 01 scroll down to the Dsp 01 and put a dash next to this measurement If Conductivity is enabled PSU will not display...

Страница 37: ...HL Menu Delayed Chlorine Cal Take sample DPD Level Save value Success Limit reached hi or low e14 CHL Zero Is sensor in Zero Y N Save Value Success Failed make sure in zero nnn nA e13 Fast Chlorine Ca...

Страница 38: ...You Sure Y Restarting Configuration Measurement Options Do pH Do ORP Do PS EOC Hld Display Options Disp pH Disp ORP Dsp CND Dsp PSU Dsp 01 Key Cde Deg F Backlite 4 20 mA Options Set 4 20MA Span Upper...

Страница 39: ...lope Edit Offset Logs View last log Erase logs Clear Errors 13 Other Installation Methods 13 1 Pipe Installation Locate the sensor in a straight length of pipe at least 1 5 times the pipe diameter bot...

Страница 40: ...nd Maintenance Manual ________________________________________________________________________________________________________________ Copyright 2023 2024 Halogen Systems Inc All rights reserved world...

Страница 41: ...dry area preferably at eye level using the tabs on the enclosure The side with the single knockout should face downward Figure 7 D 01 Display enclosure should be installed single knockout facing downw...

Страница 42: ...ll the sensor using a 45 1 NPT thread FIP by socket adapter on the end of the sensor 3 Position the sensor so that the outlet port it oriented vertically to purge air with the 45 fitting 4 Run the sen...

Страница 43: ...tube or pipe for mounting the components 13 4 2 Assembly 1 Follow instructions to assemble panel and enclosure on a 1 Pipe or tube not included 2 Pick a convenient spot for the Display 3 Wire a two w...

Страница 44: ...y misuse neglect accident or improper application or installation Damage caused by any repair or attempted repair not authorized by the Halogen Systems Any product not used in accordance with the inst...

Страница 45: ...tic and Semi Automatic Laboratory Equipment for Analysis and other Purposes UL 61010 2 081 2019 Ed 3 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 Gene...

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