Halma Alicat Scientific IVCD Скачать руководство пользователя страница 14

14 

Control

Troubleshooting Valve Performance with PID Tuning

The following issues can often be resolved by adjusting the PID gain values for your pressure controller.

Fast oscillation around the setpoint

•  PD

: Reduce the 

P

 gain in decrements of 10%.

•  PD²I

: Increase the 

P

 gain in increments of 10%, and then adjust the 

I

 gain to fine-tune.

Overshot setpoint

•  PD

: Reduce the 

P

 gain in decrements of 10%.

•  PD²I

: If 

D

 is not 0, increase the 

P

 gain in increments of 10%.

Delayed or unattained setpoint

•  PD

: Increase the 

P

 gain in increments of 10%, and then decrease the 

D

 gain by small amounts to fine-tune.

•  PD²I

: Increase the 

P

 gain in increments of 10%, and then increase the 

I

 gain to fine-tune.

 ✓

 Note: 

Valve tuning can be complex. More detailed information is available at 

alicat.com/pid

.

Using a Control Deadband for Pressure Control

CONTROL 

 Control Loop 

 Control Deadband

The control deadband is designed to minimize the amount of gas exhausted and improve stability. There is no active 

control within the deadband setting. 
To turn on the control deadband, enter a non-zero value in 

CONTROL

 → 

Control Deadband

 → 

Deadband

. In order for the 

deadband to activate, the controller must reach the setpoint. If the process variable drifts outside a deadband limit, active 

control resumes until the setpoint is reached again.
The controller can be set to either hold the current valve position or close the valve(s) in 

CONTROL

 → 

Control Loop

 → 

Control Deadband

 → 

When in Band

. It is recommended to close the valves on PCD-Series controllers.

Example:

 With a setpoint of 30 PSIA, a deadband of ±0.25 PSIA allows absolute pressure to vary between 29.75 and 

30.25 PSIA. The device will increase pressure until it reaches the setpoint of 30 PSIA. With a setting of 

Close valve

, it will 

close both valves until the pressure reading varies outside of the preset deadband.

Setpoint Ramping

Setpoint ramping regulates how quickly the controller will reach the pressure setpoint. It is often used to prevent bursts 

of flow from damaging delicate instruments when starting a process.
To activate setpoint ramping, set a maximum ramp rate and configure when to enable the ramping function.

Setting the Ramp Rate

• 

Ramp

 is a quick way to change the maximum rate of change. 

• 

Units

 is a quick way to change the engineering units used.

• 

Set By Delta / Time

 allows for more detailed control of the ramp rate including changing the value of the time period

Ramping Options

Changing ramping options allows you to have a ramp in only one direction, increasing or decreasing. It also allows you 

to ignore the ramp rate when initially powering on or commanding a zero setpoint.

• 

Ramp

 

Up

 toggles on and off. When off, the ramp rate will not be honored when increasing pressure to reach a given setpoint.

• 

Ramp

 

Down

 toggles on and off. When off, the ramp rate will not be honored when decreasing pressure to reach a given setpoint.

• 

Power

 

Up

 toggles between 

Allow Ramp

 and 

No Ramp

. If set to 

No Ramp

, the device will ignore the ramp rate just after 

powering on, otherwise it will honor the ramp rate from a zero setpoint.

• 

0 Setpt

 determines whether the controller ramps when a zero setpoint has been given. If this setting is set to 

No 

Ramp

, when given a zero setpoint, the controller will immediately snap to the zero setpoint; otherwise it will ramp at 

the selected rate.

Содержание Alicat Scientific IVCD

Страница 1: ...OPERATING MANUAL FOR DUAL VALVE PRESSURE CONTROLLERS Models PCD PCDS PCD3 IVCD...

Страница 2: ...ler every year Annual calibration is necessary to ensure the continued accuracy of readings and to extend the Limited Lifetime Warranty Fill out the Service Request Form at alicat com service or conta...

Страница 3: ...sure controllers for closed volumes PCDS Series anti corrosive absolute gauge and differential pressure controllers for closed volumes PCD3 Series remote sensing pressure controllers for closed volume...

Страница 4: ...PD I Control Algorithms 13 Tuning the PD PDF Control Algorithm 13 Tuning the PD I Control Algorithm 13 Troubleshooting Valve Performance with PID Tuning 14 Using a Control Deadband for Pressure Contr...

Страница 5: ...ndard dual valve pressure controller Your pressure controller s appearance and connections may differ See page 2 for more examples Backlight The monochrome display comes equipped with a backlight To t...

Страница 6: ...ode active HLD Valve hold active LCK Front display is locked POV Pressure over range of device Mounting Pressure controllers do not require straight runs of pipe upstream or downstream Most pressure c...

Страница 7: ...need Teflon tape applied to the threads Warning It is not recommended to use pipe dopes or sealants on the process connections as these compounds can cause permanent damage to the controller should th...

Страница 8: ...tween two points in the system These devices have two ports located on the front face of the unit for connection to two points in the system where the differential pressure is measured from The upstre...

Страница 9: ...nstruments with Liquids Many pressure devices may be used with chemically compatible liquids but a few warnings must be taken into account Water is about 50 times more viscous than air This is importa...

Страница 10: ...ndard 0 5 Vdc analog output signal Pin 2 is normally a constant 5 12 Vdc More pinout configuration options begin on page 24 Analog Signals Primary Analog Output Signal Most devices include a primary a...

Страница 11: ...to Tare Before every new pressure measurement cycle After significant changes in temperature or pressure After dropping or bumping the pressure controller After installing the controller in a differen...

Страница 12: ...set to Serial Front Panel the controller will accept input from either the front panel or an RS 232 RS 485 connection Neither source is a slave of the other so the controller will accept the most rec...

Страница 13: ...ow to actuate its valve s in order to achieve the commanded setpoint These settings are tuned for your specific operating conditions but changes to your process sometimes require on site adjustments t...

Страница 14: ...nd of 0 25 PSIA allows absolute pressure to vary between 29 75 and 30 25 PSIA The device will increase pressure until it reaches the setpoint of 30 PSIA With a setting of Close valve it will close bot...

Страница 15: ...Only in the serial data frame Screen and Digital Both the main display and serial data frame Device Information The ABOUT menu MENU ABOUT contains useful information for setup configuration and troub...

Страница 16: ...g and logging of all data Before connecting the pressure controller to a computer ensure that it is ready to communicate with your computer by checking the options in this menu For more on how to issu...

Страница 17: ...isplay Screen Lighting The options and wording in the screen lighting menu will vary for monochrome versus color displays On monochrome displays press LESS CONTRAST or MORE CONTRAST to adjust the cont...

Страница 18: ...others can be used if the computer its software and the controller are all set to the same rate Data bits 8 Parity none Stop bits 1 Flow control none Alicat s Serial Terminal Application Alicat s Ser...

Страница 19: ...eads zero Taring an absolute pressure sensor requires a barometer and aligns the absolute pressure sensor with the external barometric pressure For an accurate tare a gauge or absolute pressure sensor...

Страница 20: ...us sign New setpoint unit ID s floating point number setpoint Example as 15 00 setpoint of 15 00 PSIG Quick Command Guide Note Serial commands are not case sensitive In these examples the unit ID of t...

Страница 21: ...sure standard you know is accurate If it checks out keep using it but tell us about the drop at your next annual recalibration so we can check it out for you Issue How can I see pressure in different...

Страница 22: ...Unit ID to make sure you are addressing it properly with your serial commands 3 Check the pinout common pinouts are listed starting on page 24 4 Make sure the COM number matches the one your software...

Страница 23: ...rrD Torr mmHgA mmHgG mmHgD Millimeter of mercury at 0 C inHgA inHgG inHgD Inch of mercury at 0 C mmH OA mmH OG mmH OD Millimeter of water at 4 C NIST conventional mmH OA mmH OG mmH OD Millimeter of wa...

Страница 24: ...ptional 1 5 Vdc or 0 10 Vdc output signal 7 Power In 8 Ground common for power digital communications analog signals and alarms Caution Do not connect power to pins 1 through 6 as permanent damage can...

Страница 25: ...og Out Analog Out Analog Out RX or A Analog Out NC Analog Out 3 Ground Analog In NC NC NC NC NC 4 NC Ground NC NC NC Analog Out NC 5 Power In Ground Power In Ground Ground Power In Ground 6 NC Ground...

Страница 26: ...nalog Setpoint Input Analog Setpoint Input 5 Serial RS 232 TX signal Optional RS 485 B Serial RS 232 TX Signal Optional RS 485 B 6 Static 5 12 Vdc Optional Secondary analog output 4 20 mA 0 5 Vdc 1 5...

Страница 27: ...2021 05 26 REV 1 DUAL VALVE PRESSURE CONTROLLER OPERATING MANUAL 27...

Страница 28: ...d Plot No A 147 Road No 24 Next to Spraytech Circle opp Metropolitan Company Wagle Industrial Estate Thane West Mah r shtra 400 604 91 022 41248010 China SE Asia info cn alicat com alicat com cn 2nd F...

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