Haklift SKTH1000 Скачать руководство пользователя страница 11

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Haklift Oy

Asessorinkatu 3-7

20780 Kaarina, Finland

Tel. +358 2 511 5511

[email protected]

www.haklift.com

Lifting Solutions Group
Axel Johnson International

13. Remove all people from the area before you start lifting the load. Do not allow any

people to stand under the moving load.

14. Make sure you have a full visual view on the complete travel path of the load.

15. Lift the load to the required height.

DE-RIGGING THE HOIST:

1. Check the direction of travel. If the pre-selection switch on the controller is in the down-direction the

chain hoist should run in down-direction.

2. Check if both the lifting directions work properly (lifting and lowering).

3. Remove all people from the area before you start lowering the load. Do not allow

any people to stand under the moving load.

5. Make sure you have a full visual view on the complete travel path of the load.

6. Bring the load down until within reach for further dismantling.

7. Remove all parts of the load and slings attached the chain hook.

8. Disconnect the power and control cables.

9. Remove the chain hoist from the suspension structure and bring it down.

10. Put the chain hoist and the chain bag in their compartments of the flight case

(when applicable).

11. Remove any bracket, beam clamp or sling from the main structure elements.

5.2.3 Continuous rating

Never use the hoist beyond the permitted 24 minutes per hour.

The lifetime of the hoist depends on the conditions of the load and working frequency. During long operating

periods make sure to use the hoist within its continuous rating.

Continuous rating means the amount of allowable usage within one hour which is 40% or 24 minutes per hour

or 300 starts per hour.

The maximum number of starts means the number of times the motor starts within the hour.

Содержание SKTH1000

Страница 1: ...5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International Rev 20200115 ORIGINAL INSTRUCTIONS K NN S ALKUPER ISEST K YTT OHJEESTA VERS TTNING AV ORIGINAL BRUKSANVISNING...

Страница 2: ...ing instructions are designed to familiarize the user with the hoist and its designated use The instruction manual contains important information on how to operate the hoist safety properly and most e...

Страница 3: ...operator Before operating the electric hoist check again if all lock screws are tightened securely without loosening 10 Before operating the electric hoist check to see if the chain runs to the corre...

Страница 4: ...to cut off power of hoist Operator usually misunderstand that the hoist is broken down when they forgot to release the emergency stop button 10 Please check whether the function of each safety parts i...

Страница 5: ...lectric box fixed tightly YES 6 Is the electric box equipped with a ventilator e g fan YES 7 Does the design of electric box conform to IP requirement YES 8 Is all the function of every control switch...

Страница 6: ...braking Gearing Precision machined gears heat treated for strength and durability the ball or needle bearings at all rotating points run in oil bath lubrication for a quieter smoother and cooler opera...

Страница 7: ...on International 3 2 Specifications Model Dimensions SKTH1000 SKTH2000 Length mm 430 470 Width mm 290 290 Height mm 600 600 Capacity kg 1000 2000 Standard lift m 3 3 Control cable m 3 3 Lifting speed...

Страница 8: ...exempt of foreign bodies Is there mobility unimpaired tools wire yarns waste etc 4 1 2 Electrical check 1 Are all ground conductors connected 2 Are all cables connected 3 Is there any mechanical dama...

Страница 9: ...e connected to a power and control system that is properly designed to operate the chain hoist and to handle the power consumption of the motor Haklift hoists are standard wired for 3 phase 400V 50Hz...

Страница 10: ...g ring 4 Put the chain into the chain bag and make sure there are no twists or knots in the chain in the chain bag 5 Attach the chain hook to the main structural support member either direct to an exi...

Страница 11: ...Make sure you have a full visual view on the complete travel path of the load 6 Bring the load down until within reach for further dismantling 7 Remove all parts of the load and slings attached the ch...

Страница 12: ...sure grounding Do not lift loads exceeding the rated load Always use power source at the rated voltage Up and Down Control Switch To Lift a Load Press Button To Lower a Load Press Button 6 3 Handling...

Страница 13: ...n of the critical components The type of service to which the hoist is subjected can be classified as Normal Heavy or Severe Normal Service Involves operation with randomly distributed loads within th...

Страница 14: ...OF SERVICE ITEM Normal Heavy Severe Monthly Weekly to Monthly Daily to Weekly a Brake for evidence of slippage b Control functions for proper operation c Hooks for damage cracks twists excessive throa...

Страница 15: ...or damage Check to make sure that the latch is not damaged or bent and that is operates properly with sufficient spring pressure to keep the latch tightly against the tip of the hook and allow the lat...

Страница 16: ...and record the stock diameter at this point of the link Then measure stock diameter in the same area on a link that does not pass over the liftwheel and compare these two measurements 3 Also check ch...

Страница 17: ...d and sometimes badly neglected in corrosion prevention Severely damaged deformed dented partly eaten or even broken chain links have been regularly reported by users in the entertainment sector and c...

Страница 18: ...unit placing on workbench run the hook to its up limit 2 Remove the load block assembly from the old chain 3 Remove the chain stop from the old chain 4 Carefully jog the UP button and detach the old...

Страница 19: ...lied with adequate electrical power in order to operate properly The signs of low voltage are Noisy hoist operation due to brake and or chattering Dimming of lights or slowing of motors connected to t...

Страница 20: ...line respond to pushbutton B Wrong voltage or frequency B Check voltage and frequency of power supply against the rating on the nameplate of the motor C Improper connections in chain hoist of push bu...

Страница 21: ...circuit for loose connections B Improper connection B Check all connections against wiring diagram 4 Chain hoist hesitates A Chain hoist overloaded A Reduce load within rated capacity of chain hoist...

Страница 22: ...cessive load A Reduce load to within rated capacity of chain hoist B Low voltage B Determine cause of low voltage and bring up to within plus or minus 10 of the voltage specified on the motor Measure...

Страница 23: ...son 8 Lack of proper lifting speed continues D Overload limiting clutch intermittently slipping D Adjust or replace overload limiting clutch assembly 9 Motor brake noise or chatter A Brake needs repla...

Страница 24: ...en ja sen turvalliseen ja tarkoituksenmukaiseen k ytt n K ytt ohjeet sis lt v t t rke tietoa siit miten nostinta k ytet n turvallisesti oikein ja tehokkaasti N iden ohjeiden noudattaminen auttaa v ltt...

Страница 25: ...ksiminostorajat ovat n kyviss my s laitteeseen sijoitetussa rajoituskyltiss Laitetta tulisi k ytt vain asiantuntevan k ytt j n toimesta Ennen k yt n aloittamista on kaikki kiinnitykset ja ruuvit tarki...

Страница 26: ...udella v litt m sti ja huomioi osan erityisvaatimukset laadun ja huollon osalta Kytketty si laitteeseen virran tarkista moottorin py rimissuunta ja laitteen operointisuunta Tarkista h t pys ytyspainik...

Страница 27: ...ija ja jokainen virtapiirin osa turvavaatimusten mukainen KYLL 4 Onko sulake yhteensopiva suunnitellun virtapiirin kanssa KYLL 5 Ovatko s hk laatikon ruuvit tiukasti kiinni KYLL 6 Onko s hk keskus var...

Страница 28: ...kaanisen jarruj rjestelm n ja mahdollistaa v litt m n ja turvallisen jarruttamisen Vaihteisto Moottoroitu tarkkuusvaihteisto joka on kuumuusk sitelty kest vyyden ja k ytt i n maksimoimiseksi ljyvoidel...

Страница 29: ...00 Mitat Pituus mm 430 470 Leveys mm 290 290 Korkeus mm 600 600 Kapasiteetti kg 1000 2000 Vakionostokorkeus m 3 3 Ohjauskaapeli m 3 3 Nostonopeus m min 6 3 Ketju mm 7 3 Varmuuskerroin WLL X 1 5 Eristy...

Страница 30: ...s hk isess ohjausyksik ss tai muussa s hk j rjestelm ss n kyviss mekaanisia vaurioita 4 Ovatko kaikki nostimeen tulevat kytkenn t oikein sovitettuja 5 Ovatko kaikki johdot laitteen liikkuvien osien l...

Страница 31: ...2 Huolehdi ett kaikki tukirakenteet ja liit nt laitteet kest v t nostettavien kuormien painon Jos olet ep varma kysy rakennusinsin rin mielipidett Nostimeen liitett vill virtajohdoilla t ytyy olla maa...

Страница 32: ...itoskohdat ja nosta kunnes kuorma nousee maan pinnasta 12 Tarkista viel koko nostorakennelma nostimesta ketjun kautta kuormaan 13 Tyhjenn nostoalue ihmisist ennen kuin kuorma nostetaan l anna kenenk n...

Страница 33: ...k ynnistysm r merkitsee moottorin sallittujen k ynnistysten m r tuntia kohden 6 K YTT 6 1 Ohjauslaite Kontrollipaneeli 6 2 Laitteella operointi Laitteeseen perehtym t n tai sen k ytt n harjaantumaton...

Страница 34: ...ten tekeminen Taataksesi nostimen jatkuvan ja toimivan k yt n tulee kuluneet tai vaurioituneet osat vaihtaa ennen kuin ne voivat aiheuttaa vaaratilanteita Tarkastuksia tulee t ten tehd s nn llisin aik...

Страница 35: ...i tulisi k ytt j n harjoittaa ennaltaehk isev huoltoa laitteen turvallisen k yt n takaamiseksi ja k ytt i n maksimoimiseksi Huomiota tulisi erityisesti kiinnitt eri komponenttien voiteluun suositellui...

Страница 36: ...Raskas Ankara a K y l pi kaikki frekventin tarkastuksen kohdat b Tarkasta ettei n kyviss ole l ysi ruuveja pultteja tai muttereita c Tarkasta ettei koukuissa kiinnitysruuveissa vaihteissa laakereissa...

Страница 37: ...atka on enemm n kuin 38 mm vaihda koukku KETJU 1 Puhdista ketju sy vytt m tt m ll ja hapottomalla liuoksella ja tarkasta jokainen lenkki yksitellen Ketju tulee v litt m sti vaihtaa jos tarkastuksessa...

Страница 38: ...pituutta v hemm n kulutetun osan pituuteen 4 Ketju tulee pit puhtaana ja voideltuna Tarkasta ketju joka kerta ennen nostimen k ytt Voidellaksesi ketjun upota ketju ljyyn v hint n 30 minuutiksi ja anna...

Страница 39: ...yl s kuin mahdollista 2 Irrota nostokoukku vanhasta ketjusta 3 Irrota nostorajoitin vanhasta ketjusta 4 Paina Yl s painiketta ja irrota vanha ketju nostimesta 5 Kiinnit uusi ketju v kipy r n 6 Sy t u...

Страница 40: ...eminen Moottorin sammuminen kuormaa nostettaessa 7 2 Vianm ritys Mik li nostin ei k ynnisty tai on muuten syyt ep ill ett nostimessa on vika suorita seuraavat tarkistukset S hk ketjunostimen vianm rit...

Страница 41: ...johdon paikkaan virtal hteess B V r johdotus B Tarkasta oikea johdotus liit nt kaaviosta 4 Nostin ei nosta A Nostin on ylikuormitettu A V henn kuormaa sallittuihin rajoihin B Ylikuormituksen est v jar...

Страница 42: ...piiri avoin C Tarkasta ettei piiriss ole v r johdotus D Rikkin inen johdin ohjaimen kaapelissa D Tarkasta jokainen johdin kaapelissa Jos yksikin on rikki vaihda koko kaapeli E Ylikuormituksen est v ja...

Страница 43: ...n tihe n tapahtuva k ynnistyst tai suunnanvaihtoa pit isi v ltt sill se lyhent huomattavasti jarrujen ja moottorin k ytt ik D Jarru laahaa D Vaihda jarrurakennelma 8 Hidas nosto A Ylikuormitus A V hen...

Страница 44: ...arrukytkinrakennelma 9 Ep tavallisia ni nostinta k ynnist ess A Jarrut pit vaihtaa A Vaihda jarrurakennelma B Liian matala j nnite B Selvit matalan j nnitteen syy J nnitteen tulee olla 10 marginaaliss...

Страница 45: ...r att reducera risken f r en olycka I m jligaste Bruksanvisningen r designad f r att anv ndaren ska bekanta sig med lyftdonet och dess avsedda anv ndning p ett bra s tt Bruksanvisningen inneh ller vi...

Страница 46: ...en elektriska vinschen ska anv ndas av erfaren personal F re anv ndning av den elektriska lyftanordningen s ta en extra koll s att alla l sskruvar r ordentligt sp nda 10 F re anv ndning av den elektri...

Страница 47: ...nga str mmen till lyftanordningen Anv ndaren missf rst r ofta och tror att lyftanordningen r s nder n r de har gl mt att sl ppa n dstoppsknappen 10 Kolla om funktionerna f r varje s kerhetsdel r norma...

Страница 48: ...ligt sp nda JA 6 r elcentralen utrustad med en ventilator t ex fl kt JA 7 Uppfyller den elektriska l dans konstruktion IP krav JA 8 r funktionen av varje man verbrytare och component enligt beskrivnin...

Страница 49: ...isionsbearbetad v xel som har v rmebehandlats f r styrka och h llbarhet kulan eller n len p alla roterande punkter har k rts i oljebadssm rjning f r en tystare mjukare och svalare drift Lastskiva Till...

Страница 50: ...SKTH2000 Dimensioner L ngd mm 430 470 Bredd mm 290 290 H jd mm 600 600 Kapacitet kg 1000 2000 Standardlyft m 3 3 Man verkabel m 3 3 Lyfthastighet m min 6 3 K tting mm 7 3 S kerhetsfaktor WLL X 1 5 Is...

Страница 51: ...darna anslutna 2 r alla kablar anslutna 3 Finns det n gon mekanisk skada i elektriska driftkontroller eller indikatorenheter 4 r alla insticksansl nkar till lyftdonet korrekt monterade 5 r alla kablar...

Страница 52: ...n och hantera motorns elkonsumption K ttingtelfer r standardtr dbundna f r 3fas 400V 50Hz 5 2 2 INLEDANDE KONTROLLER F re installering anv ndning av k ttingtelfer kontrollera f ljande 1 Unders k noggr...

Страница 53: ...en h llare eller balkkl mma Det r ven m jligt att anv nda en sele eller tr ns Undvik lyft p vassa kanter 6 Anslut str m och Kontrollkabel och se till att dessa kommer att ha ordentlig sp nningsavlast...

Страница 54: ...na alla delar av lasten och selar f sta till k ttingkroken 8 Koppla ifr n str men och man verkabeln 9 Avl gsna k ttingtelfer fr n upph ngningskonstruktionen ta ner den 10 Placera k ttingtelfern och k...

Страница 55: ...r f rbjuden att anv nda maskinen F rberedelser innan arbete Working Me Kolla alla s kerhets och milj m ssiga f rh llanden Kontrollera lastk ttingn och kolla om det finns n gra tecken p slitage f r m n...

Страница 56: ...lfer installeras kontrollera och till att k ttingtelfer f rdas i den avsedda riktningen vid driftreglagen F r att korrigera felaktig motorns f rdriktning v nd tv valfriga kablar f rutom den gula gr na...

Страница 57: ...de inkluderas i artikellistan nedan F RSIKTIGHETS TG RDER Alla brister ska tg rdas innan lyftanordningen terinf rs i arbete Dessutom kan de yttre f ruts ttningarna visa behov av demontering och medge...

Страница 58: ...litage p bromsdelar f Kontrollera driften av kontrollstationen och se till att knapparna verkar fritt och inte fastnar i endera position g Inspektera de elektriska sladdarna samt kablar och kontroller...

Страница 59: ...l sningsmedel och g r en kontroll l nk f r l nk ver jack urholkningar vridna l nkar svetsst nk korrosionsgropar strimmor sprickor i svetsomr den slitage och stretchning Om en k tting har n gon av dess...

Страница 60: ...ill och med om jlig att m ta efter 10 rs normal anv ndning andra sidan r det ett v lk nt faktum att lastk ttings underh ll tenderar att missbrukas och ibland f rsummas f r att f rhindra korrosion Allv...

Страница 61: ...at ihop sig Anslut lasten p den nya k ttingn med en hexagonskruvmejsel G r en C l nk K TTINGBYTE UTAN K TTING I K TTINGTELFERN 1 Med enheten placerad p arbetsb nken driv kroken till sin vre maxgr ns 2...

Страница 62: ...rerats p fabriken och r konstruerad f r l gt underh ll och fungerar ven som ett verbelastningsskydd TECKEN P OTILLR CKLIG ELKRAFT Lyftdonet m ste f rses med tillr cklig elkraft f r att fungera korrekt...

Страница 63: ...a sp nning och frekvens av str mf rs rjningen mot graderingen p motorns namnskylt C Felaktiga anslutningar i k ttingtelferns tryckknapp C Kontrollera alla ansl nkar p linjeansl nkarna och p anslutning...

Страница 64: ...4 K ttingtelfer tvekar att lyfta vid aktivering A K ttingtelfern r verbelastad A Minska belastningen inom greaderingskapaciteten f r k ttlingtelfer B Sliten och verlastbegr nsad koppling B Kontroller...

Страница 65: ...d A verdriven belastning A Minska belastningen till inom nominell kapacitet av k ttingtelfern B L g sp nning B Best m orsaken till l g sp nning och ta upp till inom plus eller minus 10 av den sp nning...

Страница 66: ...llt mekaniskt eller elektroniskt arbete m ste utf ras av en kvalificerad yrkesperson 8 Brist p ordentlig lyfthastighet varar D verbelastningsbegr nsande koppling intermittent halka D Justera eller ers...

Страница 67: ...y Asessorinkatu 3 7 20780 Kaarina Finland Tel 358 2 511 5511 sales haklift com www haklift com Lifting Solutions Group Axel Johnson International DRAWINGS AND PART LIST Assembly drawings and part list...

Страница 68: ...mit switch base 5 Brake Disc 37 Screw 6 Fixing spring 38 Ring 7 Nut 39 Loose end link 8 Brake intermediate plate 40 Lifting hook block 9 Spring 41 Screw 10 Screw 42 Nut 11 Brake coil 43 Lifting hook 1...

Страница 69: ...23 Gear hub 55 Magnetic Contactor 24 Rod of gear shaft 56 Circuit board holder 25 Bearing 57 Regulator 26 Gear 58 Power Cord 27 Chain Guide Shaft 59 Cable gland 27 1 Bearing 60 Motor end housing 28 Ge...

Страница 70: ...com Lifting Solutions Group Axel Johnson International SKTH2000 SKTH2000 PARTS DESCRIPTION 1 Gear end housing 33 Chain Guide 2 Nut 34 Chain 3 Brake assembly attaching screws 35 Limit disconnector 4 Br...

Страница 71: ...47 Fix Rod 16 Bearing 48 Fix Rod 17 Gear 49 Suspension hook 18 Bearing 50 Motor frame 19 Rod of gear shaft 51 Motor frame screws 20 Fixing base of gear shaft 52 Motor 21 Bearing 53 Screw 21 1 Key 54 C...

Страница 72: ...sales haklift com www haklift com Lifting Solutions Group Axel Johnson International 8 2 Electrical system drawings and part list MODEL SKTH1000 SKTH2000 Electrical system drawings 31 Side Cover 72 Cr...

Страница 73: ...ting Solutions Group Axel Johnson International MODEL SKTH1000 SKTH2000 part list Item Description Specification PUSH BOTTON LIMITER SWITCH ADAPTER 24V ANTI PHASE CIRCUIT BOARD REVERSIBLE MAGNETIC CON...

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