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INSTALLATION

The DH-500 may be installed out of sight in many appli-

cations, where its power can be controlled by the AC
switching of a preamplifier control unit. However, any
high power amplifier may draw enormous amounts of cur-
rent, so you should make 

sure

 

your preamplifier has the

switching capacity for the amplifier’s needs, as well as any

other equipment which it also switches. inadequate switch
current capacity may eventually render the switch in-
operative

The power switches in Hafler preamplifiers have been

chosen for their high ratings, and have been tested and
deemed suitable for normal home switching of the DH-

500. However, if the amplifier is intended for operation at
sustained high power levels, or where power switching is
very frequent, or where the control unit must switch sub-
stantial additional current for other equipment, or if your

control unit does not have the 15 ampere switching capac-

ity, you should use the power switch on the DH-500, and
connect it directly to the AC line. In such use, turn the
amplifier  on last, and switch it offfirst. This will avoid pos-
sible loudspeaker damage from turn-on transients gener-
ated by source equipment.

A power transformer of this size puts out a noticeable

hum field, even though the special design of this trans-
former minimizes such radiation. If the amplifier is to be
installed close to a record player, you should first check for
freedom from hum pickup by the phono cartridge. Some
cartridges are much more sensitive than others, and re-
quire more separation from the amplifier. Check at a rela-
tively high volume setting, while swinging the tone arm
throughout its arc. A few inches additional space will usu-
ally solve any problem.

Ventilation is most important! Unobstructed air circula-

tion at the sides and back is important for long trouble-free
life. A 3 speed fan operates at its lowest speed whenever
the amplifier is turned on, and is automatically switched to
higher speeds at the power output demands it. Air is drawn
in at the sides, and expelled to the rear. With normal home
music levels the cooling capacity is sufficient that the fan
will rarely operate at other than low speed, where it is so
quiet that your ear must be close to a vent to hear it.

The front panel is designed to facilitate mounting in a

standard 19” rack. 

Be sure a l l  of  the cover s c r e w s  are instal-

led w h e n  the unit is supported by

 

the

 

front  p a n e l

OPERATION

The AC power cord should be plugged into a source of

120 volts, 60 Hz, unless the amplifier is specially provided

with the multi-voltage optional transformer. Press the
power switch to the right to turn the amplifier on. A red
pilot lamp in the power switch signifies that it is 

on. 

If it is

not illuminated, the most likely cause is a blown AC line
fuse. That is the single fuse close to the switch inside the
chassis. However, since the amplifier uses a 15 ampere
slo-blo fuse, and the typical home circuit is also rated at 15
amps, check that as well.

To avoid the turn-on transients generated in many con-

trol units, there is a 3 second delay before the relay con-
nects the speakers. A few preamps may require a longer
delay to avoid their internally generated turn-on pulses.

Information on extending this turn-on delay is available

from the company on request.

A standard 2-wire power cord was chosen in preference

to a 3-wire grounded AC cord, because there is no signific-

ant current leakage in this design. Where local require-

ments dictate the need for a 3-wire power connection, a

ground lug may be attached to the chassis adjacent to the
AC line fuse holder.

If the pilot lamp should ever blink (about 2-3 times a

second), this signifies that a protective thermal breaker
has shut down the amplifier because ofexcessive heat sink
temperature. The fan will be operating at its highest speed,
and as soon as the heat sink temperature has declined, the
amplifier  will automatically return to normal operation.

Such an occurrence is extremely unlikely, and if the

amplifier shuts down again and the lamp flashes, you
should check for inadequate ventilation, or an excessive
input signal, an extremely low load impedance, or an input
which may have dangerous signal content (such as osciIla-
tion). Failing evidence of this, the fan or the amplifier may
have malfunctioned, Because of the very effective fan
cooling, any normal signal will not cause the amplifier to
overheat.

At normal home use levels, the average power con-

sumption is likely around 250 watts. The unit’s efficiency
is about  5O%, so some full power tests may exceed the ca-
pacity of a 15 amp circuit. When performing tests, voltage
losses due to long lines should be taken into consideration,
or compensated for.

Loudspeaker Fuse Selection

The DH-500 is supplied with 2 ampere fuses in the

speaker lines. This conservative value has been chosen for

initial use because most high quality speaker systems can-
not safely handle very high power levels, even though a
high power amplifier invariably makes them sound their
best. Since a substantial overload must continue for a few

seconds before a fuse blows, a 2 ampere fuse will allow
very high power peaks to pass without hindrance, yet will
protect most speaker systems. Smaller fuses tend to blow

too easily, and it is unlikely you will be using speakers with
low power ratings with the DH-500. Larger fuse sizes may
not adequately protect the majority of speakers intended
for home listening.

Содержание DH-500

Страница 1: ...BLOW SOME DISTORTED SOUND CAN BE HEARD THEREFORE IF AMPLIFIER MALFUNCTIONS ALWAYS CHECK FOR BLOWN FUSES FIRST LM153 3 00 THE DAVID HAFLER COMPANY 5910 Crescent Boulevard Pennsauken New Jersey 08109 Please refer to this serial number in all communications regarding this equipment ...

Страница 2: ... A weighting Input Impedance 47 000 ohms Input Sensitivity 2 35 volts for 255 watts into 8 ohms 0 145 volts for 1 watt Damping Factor 200 to 1 kHz into 8 ohms 60 to 10 kHz into 8 ohms Rise Time 10 kHz 80 volts p p square wave 10 to 90 2 5 us Slew Rate 1 kHz 120 volts p p square wave 45 V us Semiconductor Complement 27 transistors 12 power Mosfets 33 diodes 8 zener diodes one integrated circuit one...

Страница 3: ...t in bandwidth limitation at the input all other stages are free of any trans ient overload The fully complementary symmetrical push pull circuit is direct coupled throughout except at the input It uses all silicon discrete devices in a format which is directly re lated to the acclaimed Hafler preamplifier circuit With its unconditional stability into virtually any load and its enormous power capa...

Страница 4: ...right to turn the amplifier on A red pilot lamp in the power switch signifies that it is on If it is not illuminated the most likely cause is a blown AC line fuse That is the single fuse close to the switch inside the chassis However since the amplifier uses a 15 ampere slo blo fuse and the typical home circuit is also rated at 15 amps check that as well To avoid the turn on transients generated i...

Страница 5: ...ance and the higher power handling capacity would suggest a much larger fuse at the amplifier than would provide individual protection If full power tests are to be performed particularly at low load impedances fuse ratings above 10 amps may be required for the duration of the test CONNECTIONS AC The standard unit is intended for 120 volt 60 Hz opera tion If it is controlled by an AC switch on a p...

Страница 6: ...n and we are certain you will find this to be so Assembly will be faster easier and more enjoyable if you have someone help you by reading the steps aloud selecting the required parts and preparing the necessary wire lengths in advance as you proceed Fatigue increases the risk of error so take a break rather than push to early completion There are relatively few separate components in this design ...

Страница 7: ...ottom of the board make certain a bright shiny flow is evident from the wire onto the circuit pattern on the board Tin n ning refers to the process of applying a light coat ing of solde r to the bared wire end This k eeps all the strands secured and also makes a good connection easier Simply touch the wire with the iron for a couple seconds and apply solder Allow the excess to flow away onto the i...

Страница 8: ...the cord by bending it sharply back on itself Install the strain relief as shown with the small end of the strain relief nearest the stripped end of the line cord Crimp the two halves of the strain relief around the wire at the V with heavy pliers to partially form it before in sertion into the back panel Considerable squeez ing is necessary because the thick insulation pops back quickly Then grip...

Страница 9: ...insertion of the screw for easy servicing access in the future The clamp should be snug but not tight Place each assembly so the clamping screws are accessible from the front at locations CL and CR and secure each with 3 sets of hardware Then loosen the clamps and ro tate the capacitors so that each terminal is positioned as in the diagram Make sure the capacitors are seated against the chassis an...

Страница 10: ...twist together the green and white wires from TBl and TB2 Place both of these wire groups off to the right of the module Then turn the module right side up with the fan away from you and the wires extending off to the left When soldering to eyelets holes on the circuit boards the wires will be connected to the outside top of the board but they must be soldered securely to the circuitry on the unde...

Страница 11: ...d to PC 9 eyelet 5 S 47 0 Prepare a 12 green wire Connect one end to LT lug 3 S 3 58 q Prepare a 9 yellow wire Connect one end to PC 9 eyelet 4 S 48 0 Select one of the spade lugs Connect it to the other end of the green wire just attached to lug 3 S The proper way to connect one of the spade lugs to the wire is to bend the shorter wider set of tabs tightly around the bare wire and bend the outer ...

Страница 12: ...ft side of the module Connect the black wire to the short ground lug of input socket LS S 2 Connect the yellow wire to the long lug of LS S 75 0 Select the red and black pair from the right side and connect the black wire to the short lug of input socket RS S 2 Connect the red wire to the long lug of RS S 76 0 Select the twisted white pair from the left side Connect the longer wire to the side lug...

Страница 13: ...s and the connec tion of the two red leads and the red yellow lead of the transformer are to be followed for all units Only the con nections for the black and black white transformer leads and the additional leads supplied on your transformer may differ You should follow all the other steps to the comple tion of your amplifier 91 0 Select the 4 sets of 10 hardware and the 4 washers and the power t...

Страница 14: ...ES IF THE COVER IS NOT SCREWED IN PLACE 102 0 Select the remaining sheet metal screws and the cover Before closing up the unit plug it in and check to see that the fan turns Because it normally operates at low voltage for low speed a new fan may need a bit of encouragement at first Any stiff ness is normally overcome after a few minutes op eration Once you are sure it turns on each time the power ...

Страница 15: ... the quiescent idle current in the driver and output stages Complete circuit stability is assured by the positive temperature coefficient of the power MOSFETs The driver and output stages of the DH 500 are of the full com plementary configuration Q14 Ql5 and Q16 are N channel MOSFETs in parallel for the positive half of the signal and Q17 Q18 and Q19 are P channel MOSFETs for the negative signal h...

Страница 16: ......

Страница 17: ...F014 SF021 QBl15 TAl12 RPOll RPOl I TAl16 TAl17 sz113 All capacitors are 100 volt minimum unless otherwise noted Cl c2 c3 c 4 c5 C6 c 7 C8 c 9 Cl0 Cl 1 Cl2 Cl3 Cl4 Cl5 Cl6 Cl7 Cl8 Cl9 c20 c21 c22 C23 Cl01 Cl02 Cl03 Cl04 Cl05 Cl06 c401 C402 c403 c404 c405 C406 c407 C408 Dl D8 D9 DlO Dll D12 D13 D14 D15 D16 DlOl D102 D103 D104 D105 D106 D107 D108 D40 1 Ql 2 Qf3 0 Qll Q12 413 QlOl Q401 4402 4403 4404...

Страница 18: ...ly the pertinent wire connections are combinations for 100 120 200 220 or 240 volt 50 or 60 Hz shown There are other wires connected to the 7 lug terminal power sources The connections which are different from the strip which are unchanged If the amplifier is to be operated with standard 120 volt connections described in the kit assembly line voltages between 200 and 240 volts a different fan part...

Страница 19: ...ne 6 32 x 1 2 Screw machine l0 32 x M Screw SEMS l0 32 x 1 4 Screw sheet metal 6 x 3 8 Screw machine 6 32 x 3 4 Washer flat lO x 7 8 Washer internal tooth 1 2 Washer rubber M Wire ties nylon 4 TA116 WA016 HZ124 CL123 AC009 LR015 sz113 UH 2U Part No HZ115 HZ1 16 HKlll HK112 HK113 HK118 HA1 13 HA116 HA119 HA118 HP1 17 HA1 15 HW114 HW116 HR117 HR138 PC Part No MS153 MS154 CZ113 cz112 CE117 QDll5 RZ01...

Страница 20: ... production DH 500s Select one of the screws from the bridging kit and the mounting bracket The bracket is anchored at this location flat surface up with the screw inserted fust through the single tab from inside the bracket then through the circuit board the fiber spacing washer optional and into the heat sink 11 Select the two screws and nuts and the circuit board PC 7A With the components facin...

Страница 21: ...s the speaker fuses provide the same power output protection as in stereo operation but because of individual fuse variations only one fuse may blow at these levels It is best to replace both fuses if one blows a sthe other may have been weakened These installation instructions designate connections in ac cordance with the DH 500 owner s manual and pictorial diagram and use the same terminology i ...

Страница 22: ......

Страница 23: ...e certain it is fully protected and insure it for the full value If you choose it is possible to return only a portion of the amplifier for factory service with some disassembly on your part This assumes that you are certain the prob lem lies only in the returned portion and that you assume full responsibility for reinstalling it correctly since a ser vice warranty cannot be extended for other tha...

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