7
OPERATION MANUAL
OPERATING INSTRUCTIONS
Before starting work, read and thoroughly understand all warnings and precautions in this
manual along with all documentation provided with the hydraulic ram kit, when in use.
INSPECTION, MAINTENANCE, AND CLEANING
1. Inspect the general condition of the Panel Beaters Repair Kit before each use,. Check
for bent, cracked, worn or damaged parts, loose or missing parts, and any other condition
that may affect the Kit’s safe operation. If a problem occurs, have the problem corrected
before further use.
Do not use damaged equipment.
2. To clean, use a damp cloth and a mild detergent or mild solvent. Do not use flammable or
corrosive agents.
3. The Panel Beaters Repair Kit when not in use should be stored in its carrying case and
kept in a clean, dry, safe location out of reach of children and other unauthorized people.
4.
CAUTION! If any maintenance, service, and repairs not discussed in this manual are required
seek help from a qualified service technician.
BASIC SETUP
The capacity of the Panel Beaters Repair Kit can be significantly affected by the number of
attachments used and the type of load applied. The load capacity of each function could
change when two or more extension tubes are used together. Be sure to position the shortest
tube further away from the ram
Note: Inspect before each use for evidence of fluid leaks, damaged hydraulic fittings, bent or
broken attachments and missing parts.
1. Locate and close the release valve by turning it clockwise until firmly closed. (Do not over
tighten)
2. Operate the pump by pumping the handle. This will send fluid from the pump reservoir into
the high pressure hose assembly and into the ram assembly.
3. Continue pumping until ram reaches desired height.
Note: Pump can be used in horizontal and vertical position.
To Release Pressure on the work piece:
Slowly, and carefully turn the release valve counterclockwise until the ram retracts to the
desired position. Never turn the release valve more than 1/2 full turn. The ram return system is
spring loaded, allowing for controlled retraction of the ram.
How to bleed air from system
1.
Bleed air from Ram:
Place the pump on a bench or table at a higher elevation than the hose
and ram. The objective is to get the air bubbles to rise and travel back to the reservoir.
2. Close the release valve and extend the ram as fast as possible. Open the release valve fully
allowing the oil and air to return to the reservoir. Repeat this procedure two or three times.
3.
Bleed air from pump:
With the ram fully retracted, remove the oil filler screw to let the
pressurized air escape, then reinstall oil filler screw.
OPERATION
