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OPERATION MANUAL

Model Number:

BM-23A

BM-53VE

BM-63VE

Digital Readout

3-Axis Counter X, Y Scales

3-Axis

Table Size (mm)

1066 x 230

1370 x 254

Spindle Taper

NT30

NT-40

Longitudinal Travel X-Axis (mm)

585

910

890

Cross Travel Y-Axis (mm)

295

400

Vertical Travel Z-Axis (mm)

400

385

400

Type of Slides

Dovetail (X, Y, Z)

Dovetail (X) Square (Y & Z) Dovetail (X) Square (Y & Z)

Longitudinal and Cross Travel Type

Lead Screws

Ball Screws

Ram Travel (mm)

420

555

550

Quill Diameter (mm)

105

Quill Travel (mm)

127

Spindle to Table Max. (mm)

480

385

450

Throat Depth Max. (mm)

545

635

740

Tilting Head (Left to Right)

+90 °

Tilting Head (Forward & Back)

+45 °

Power Feed - Quill

0.04, 0.08, 0.15mm/rev

Power Feed - Longitudinal (X-Axis)

20-2000 mm/min

20 - 2000 mm/min

Power Feed - Cross (Y-Axis)

Optional

20 - 2000 mm/min

Power Feed - Vertical (Z-Axis)

Optional

Rapid

Lubrication System

One Shot

Table T-Slot Size (mm)

Work Table Load Capacity (Kgs)

250

350

400

Spindle Speeds Vertical

8 Steps (65-2330) rpm

Variable (50 - 3550) rpm

Motor Power - Vertical

2.2kW/3HP 1Ph

3.75kW/5hp

Motor Voltage

240V-15amp

415V-20amp

Overall Dimensions (mm./W x D x H)

1500 x 1700 x 2200

1800 x 2430 x 2200

Net Weight (kgs.)

1100

1365

1375

The above specifications were current at the time this manual was published, but because of

our policy of continuous improvement, we reserve the right to change specifications at any

time and without prior notice, without incurring obligations

SPECIFICATIONS

This manual covers the safe operation and maintenance procedures for the Hafco/Metalmaster Turret

Mills with model numbers listed below in the specifications. These machines have been designed and

constructed to provide years of trouble free operation if used in accordance with the instructions set

forth in this manual.

NOTE: Some sections may apply only to certain models. Please be sure you know your model.

INTRODUCTION

Page 4

Instructions Manual for BM-23A (M595D)

12/02/2018

Содержание BM-53VE

Страница 1: ...TURRET MILL OPERATION MANUAL Edition No TM 001 Date of Issue 6 2017 Models BM 23A BM 53VE BM 63VE Page 1 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 2: ...IAL NO DATE OF MANF NOTE This manual is only for your reference Owing to the continuous improvement of the machine changes may be made at any time without obligation or notice Please ensure the local...

Страница 3: ...Lever 18 Feed Direction Control 18 Coarse Feed Handle 19 Quill Lock Lever 19 Micrometer Adjusting Nut 19 Fine Feed Wheel 19 Depth Scale and Stop 19 Spindle Downfeed Operation 20 Loading and Unloading...

Страница 4: ...n System One Shot One Shot One Shot Table T Slot Size mm 16 16 16 Work Table Load Capacity Kgs 250 350 400 Spindle Speeds Vertical 8 Steps 65 2330 rpm Variable 50 3550 rpm Variable 50 3550 rpm Motor P...

Страница 5: ...ody I Cross Handle N Headstock E Electrical Cabinet J Knee Handle O Spindle Drawbar B Become familiar with the names and locations of the controls and features shown below to better understand the ins...

Страница 6: ...Lever Quill Lock Lever Adjustable Downfeed Stop Spindle Brake Lever High Low Range Lever Fine Downfeed Handwheel Auto Downfeed Direction Pin Fine Downfeed Clutch Lever Auto Downfeed Rate Selector Quil...

Страница 7: ...ly used for drilling operations Quill Lock Lever Locks the quill in any position for best rigidity Adjustable Downfeed Stop Limits depth of the quill travel The dial is graduated in incre ments of 0 0...

Страница 8: ...er Downfeed Selector Digital Variable Speed Display Auto Downfeed Direction Pin Fine Downfeed Clutch Lever Auto Downfeed Rate Selector Fine Downfeed Handwheel Coarse Downfeed Lever Quill Lock Lever Ad...

Страница 9: ...dle to top position when re leased Typically used for drilling operations Quill Lock Lever Locks quill in any position for better rigidity Adjustable Downfeed Stop Limits the depth of the quill travel...

Страница 10: ...is table movement for increased rigidity during operations where the Y axis should not move B C D F One Shot Oiler Lubricates X Y and Z axis table ways G Limit Stop Restricts table movement by its pos...

Страница 11: ...ty includes but is not limited to proper installation in a safe environment personnel training and authorization to use proper inspection and maintenance manual availability and comprehension applicat...

Страница 12: ...fore walking away Never leave the machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep the machine in good working condition A mach...

Страница 13: ...ble should be used for leveling The table is the reference surface for both side to side and fore and aft leveling Be certain you get it level in BOTH directions 10 When the machine is level secure th...

Страница 14: ...cation system reservoir is located on the left side of the machine The position of the milling machine mill head can be set up to accommodate the work piece being machined The mill head can be set up...

Страница 15: ...oves freely Fig 4 2 4 Lever 1 is shown in Fig 4 4 in the HIGH or LOW position Belt Covers NOTE If this step was not successful use HIGHLOW range lever Lever 2 Fig 4 4 to reset speed range then repeat...

Страница 16: ...ed The handwheel is located on the right side of the mill head The speeds for high and low speed ranges are dis played on the panel on the front of the mill head B Fig 6 All speed changes must be made...

Страница 17: ...by changing the position of the shift lever The shift lever is located at the lower right side of the mill head Fig 8 The lever position closest to the operator is the High setting The lever po sition...

Страница 18: ...eleases it manually by moving the lever to the right Fig 9 Feed Rate Lever The Feed Rate Lever Fig 10 is used to set the quill feed per revolution rate Three feed rates are available 0 04mm 0 08mm and...

Страница 19: ...secured with the lock nut B Fig 14 Fine Feed Wheel When the controls are set for the Fine feed using handwheel position Figure 5 the Fine Feed Hand wheel A Fig 12 can be used to manually control the...

Страница 20: ...1 Position auto downfeed direction pin see C Fig 16 in center of handwheel for spindle travel that is correct for your operation If necessary rock fine downfeed handwheel back and forth to move pin al...

Страница 21: ...e next steps B of Fig 18 4 With one hand holding the tool in place insert the drawbar into the spindle from the top of the head then thread it into the tool see A of Fig 18 A B Fig 18 5 Tighten the dr...

Страница 22: ...ly rotate tilt bolt B shown in Fig 21 NOTE Rotate tilt bolt clockwise to tilt head backward and counterclockwise to tilt it for ward 4 Re tighten lock bolts Fig 21 Rotating Head Left Right 1 DISCONNEC...

Страница 23: ...ator should read the same in position C and D Fig 24 of the table If not loosen the four hex nuts A of Fig 22 and reposition the mill head If the indicator does not read the same in E and F Fig 24 loo...

Страница 24: ...ing Make sure the machine base is secured to the floor before repositioning the ram 1 DISCONNECT MACHINE FROM THE POWER 2 Loosen four turret lock bolts C Fig 25 that clamp the ram to the top of the ba...

Страница 25: ...ting weekly D Back gear oil cup SAE 10 or 10W spindle oil Service cup when operating in back gear mode service weekly Periodic Maintenance Requirements During operation periodically vacuum and brush c...

Страница 26: ...rocess of properly adjusting the gibs requires trial and error and patience Refer to Fig 29 31 to identify the locations of the table saddle and knee gibs and one of the two adjustment screws for each...

Страница 27: ...h at fault 8 Gearbox at fault 9 Motor overheated 10 Pulley sprocket slipping on shaft 11 Centrifugal switch at fault 12 Motor bearings at fault 1 Use correct cutter bit reduce feed rate reduce spindle...

Страница 28: ...er cutting tool and slower feed rate 3 Use coolant or oil for appropriate application 4 Lessen depth of cut and allow chips to clear 5 Fully retract spindle and raise table This increases rigidity 1 T...

Страница 29: ...not turned on plugged in 2 Shorted disconnected wiring plugs 1 Initial reading is incorrect 2 Sensor has gone bad 3 Spacing between sensor scale is incorrect 1 Power not turned on 2 Bulb is burned ou...

Страница 30: ...30 OPERATION MANUAL BM 23A BELT DRIVE HEAD Page 30 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 31: ...ng Belt Flange 1 25 LA 028 Timing Belt Pulley 1 27 JTM1 C27 Flat Head Screw W1 8x1 4 1 28 TS 0571072 Hex Jam Nut 5 8 18UNF 1 29 LA 006 Plastic Ball W3 8 2 30 LA 074 Spindle Clutch Lever 1 31 LA 073 Ca...

Страница 32: ...ring Lock Nut 1 75 JTM1 C75 Hardened Nut W7 16 1 76 LA 045 T Bolt 1 77 JTM1 C77 Bolt Washer W7 16 1 78 LA 001 Shift Crank 1 79 JTM C79 Spring Pin 3x20 1 80 LA 044 Back Gear Shift Bushing 1 81 LA 003 S...

Страница 33: ...33 OPERATION MANUAL Spindle Assembly Page 33 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 34: ...1 28 LA 144 Cluster Gear Assembly 1 29 HA 029 Cluster Gear Key 3 3 45 1 31 LA 143 Cluster Gear Shaft 1 32 HA 032 Snap Ring 2 33 LA 142 Bevel Gear Bushing 1 34 LA 141 Thrust Spacer 1 36 LA 156 Feed Dri...

Страница 35: ...086 Overload Clutch Ring 1 94 LA 094 Snap Ring 1 95 LA 018 Worm Gear 1 96 LA 079 Trip Lever 1 97 LA 078 Washer 1 98 LA 098 Snap Ring 1 99 LA 076 Clutch Arm Cover 1 100 TS 1523051 Set Screw M6 10 1 101...

Страница 36: ...ew 1 141 LA 107 Pinion Shaft Hub 1 142 LA 058 Quill 1 143 TS 154021 Hex Nut M4 1 144 TS 1521071 Set Screw M4 20 1 145 LA 098 Feed Trip Lever 1 146 LA 099 Trip Lever Pin 1 147 HA 171 Key 2 148 LA 111 Q...

Страница 37: ...37 OPERATION MANUAL BM 53VE Upper Head Parts List Page 37 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 38: ...VS 022 Worm Gear 1 23 VS 023 Spring Pin 5x10 2 24 VS 024 Bushing 2 25 VS 025 Dial Control Shaft 1 26 VS 026 Spring Pin 3x12 1 27 VS 027 Dial Wheel 1 28 VS 028 Wheel Handle 1 29 VS 029 Shaft 1 30 VS 0...

Страница 39: ...Washer 1 80 VS 080 Snap Ring 1 81 VS 081 Nut 1 82 VS 082 Lower Housing 1 83 VS 083 Fixed Clutch Bracket 1 84 VS 084 Spring 3 85 VS 085 Stud 3 86 TS 1506021 Hex Socket Cap Screw M12x25 3 87 VS 087 Gea...

Страница 40: ...TM4VS A002B Draw Bar Washer 1 116 VS 116 Key 1 117 VS 117 Oval Head Screw 3 16x1 2 1 118 VS 007 Snap Ring 4 119 VS 005A Plastic Sleeve 2 120 JTM4VS 120 Speed Chart 1 121 JTM4VS 121 Pan Head screw M4 4...

Страница 41: ...41 OPERATION MANUAL Base Assembly Page 41 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 42: ...6 TS 0561031 Hex Nut 3 8 2 27 MB 008 Spider 1 2 12UNC 1 28 MB 000 Column 1 29 JTM1 330A Table 1 30 LT 027 Stop Nut M8 2 31 LT 028 Table Stop 2 32 TS 1504071 Hex Socket Cap Screw M8 35 2 33 TS 1504031...

Страница 43: ...3 Plunger 29mmL 1 76 LK 081 Spring Pin 8 30 1 77 LS 010 Saddle Lock Plunger 140mm 1 78 TS 1515001 Hex Socket Cap Screw M8 12 1 79 JTM4VS B79 Oil Block 1 4 1 80 JTM4VS B80 Spacer 1 81 JTM4VS B81 Turret...

Страница 44: ...44 OPERATION MANUAL Lead Screw Assembly Page 44 Instructions Manual for BM 23A M595D 12 02 2018...

Страница 45: ...5 10 D 10 Bearing Bracket 2 11 D 11 Spring Pin 5 25 6 12 TS 1505031 Hex Socket Cap Screw 16 13 KEY3325 Key 3 3 25 3 14 D 14 Leadscrew 1 15 TS 1503061 Hex Socket Cap Screw 8 16 H 9 Washer 4 17 D 17 Fe...

Страница 46: ...tor 1 4 A 4 Oil Regulating Distributor 1 5 A 5 Flexible Steel Tube 4x550 1 6 PH 4011 Elbow Joint 2 7 PA 401 Elbow Joint 6 8 PA 4 Thimble Nut 20 9 PB 4 Thimble 20 10 PG 004 Union 1 11 JTM4VS BUTW1458 S...

Страница 47: ...connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp a...

Страница 48: ...spection Inspect Drill and end mills for sharpness chips or cracks before use Replace any cutting tools immediately if dull chipped or cracked Handle new cutting tools with care Cutting edges are very...

Страница 49: ...M Eliminate avoid loose clothing Long hair etc Incorrect adjustment may result in the head becoming detatched and a crushing hazard Mill head tilting adjustment please refer to mill head tilting instr...

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