HADEF 59/18 Скачать руководство пользователя страница 19

 

 

 

 

5.52.159.00.01.04 

 

 

19 

 

12.8 

Lubricant for food industry 

– Selection (as option*) 

 

SHELL 

MOBIL 

CASTROL 

KLÜBER 

Gearing 

FM Grease HD2 

Mobilgrease FM 222 

-- 

Klüberoil 4UH 1-1500 N 

Load chain 

-- 

Lubricant FM 100 

Optimol Viscoleb 1500 

-- 

Load hook; 

Pulleys 

Gear rim;  

Drive pinion 

FM Grease HD2 

Mobilgrease FM 222 

 

-- 

-- 

* must be mentioned by order 

13 

Trouble 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

 

   

CAUTION!

 

Trouble  caused  by  wear  or  damage  to  parts  such  as  wire  ropes,  chains,  chain  wheels,  axes,  bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

14 

Remedy 

 

 

Check the ratchet lever hoist by listening to the noise it makes: 

Lifting: Move the lever forward and backwards - it should make click 

Lowering: Only move the lever backwards not forward - it should make click 

Problem 

Cause 

Remedy 

 

 

Load is not lifted 

Overload 

Reduce the load to nominal load 

Load got stuck 

Set the load free again 

Brake linings are worn 

Do maintenance and 

exchange the brake linings 

Load chain is twisted 

Align the load chain 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Pawl does not engage properly 

Check the pawl and replace it if necessary 

Switching pin - wrong position 

Chose correct position of switching pin 

Pawl spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

It is difficult to lift the load 

Overload 

Reduce the load to nominal load 

Dirty chains, gear or chain wheels 

Do maintenance, lubricate chains, gear and chain wheels 

Defect of chain, gear or chain wheels 

Do maintenance and replace defective parts by original 

spare parts 

Load is lifted with interruptions 

Pawl spring is missing or defective 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift without load 

Brake spring is missing 

Do maintenance and replace defective parts by original 

spare parts 

Hoist does not lift the whole distance long 

Hook stucks, chain is twisted 

Place hooks and chains in correct position 

The brake remains closed (stuck), 

the hoist was unloaded without lowering the load 

Suspend the load again, lower the load, unload the hoist 

The load hook was pulled against the housing and got 

stuck there. 

Release the hook, suspend the load again, lower the load, 

unload the hoist. 

Hoist does not lower the load 

Brake too tight 

Turn the switching pin to position "▼" resp. "DN" and 

move the hand lever while pulling the chain at the load 

side.  

Brake without function due to rust 

Effect periodic inspection and replace rusty parts. 

Load slips down partially during lowering  

Foreign-object between the brake discs 

Remove the foreign-object, clean the surface (Do not 

lubricate.) 

Load slips down during lowering  

Brake lining is missing, installed incorrectly or worn 

Bremsbelages 

Replace the brake lining resp. install it correctly 

Switching pin does not function 

Defect or deformation 

Check and replace, if necessary. 

Load slips down when the switching pin is switched to 

free-wheeling mechanism. 

Chain spring is missing or defective. 

Do maintenance and replace defective parts by original 

spare parts. 

Ratchet lever blocked when lifting and lowering *) 

Lock has triggered 

Device must be repaired by a qualified person 

*) nur bei Geräten mit Verriegelungsmechanismus 

 

Содержание 59/18

Страница 1: ...5 52 159 00 01 04 Rev 04 HADEF Safety Lever Hoist Type 59 18 with multiple safety concept Installation Operating and Maintenance Instructions ...

Страница 2: ...to changes Table of Contents 1 Information 3 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and Storage 7 3 1 Transport 7 3 2 Safety device for transport 7 3 3 Storage 7 4 Description 7 4 1 Areas of application 7 4 2 Design 8 4 3 Functions 8 4 4 Important compon...

Страница 3: ... persons trained by them subsequently Repairs Inspection and Maintenance work on the device must be carried out by HADEF or the qualified persons only 1 Information The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at our work is subject to st...

Страница 4: ...ing devices as well as main energy supply lines must be assembled according to the valid rules and regulations For explosion proof equipment all these parts must be approved for use in area prone to explosion or they must be suitable for use in area prone to explosion The owner is responsible for this However in everyday operation this degree of safety can only be achieved if all measures required...

Страница 5: ...censed qualified person Defective devices and load suspension devices must not be used until they have been repaired Only original spare parts must be used Non compliance will result in any warranty claims becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user The permissible ambient temperature when operating the devices Type of drive...

Страница 6: ...ineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks etc and replace any damaged parts with new original spare parts before putting the equipment back into operation Do not use a hoist that is defective pay attention to any abnormal noise it makes during operation Stop working immediately in case of disturbances and ...

Страница 7: ...one by qualified personnel No liability for any damage resulting from improper transport or improper storage 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for t...

Страница 8: ...quipment 4 4 Important components Gear Gear components are made of high quality material Load pressure brake Holds the load in any position A new brake system is used for the hoists Brake discs have sintered brake linings which when used appropriately makes them wear free for lifetime of the hoists According to DIN 13157 lifetime is 1500 operating cycles lifting lowering movements with 300 mm lift...

Страница 9: ... mechanism Locks the hoist completely in case of failure of Brake and or Ratchet pawls and or Release mechanism Illustration 5 DANGER When the locking mechanism is activated the hoist must no longer be operated It must be overhauled by a qualified person Chain guide device to feed in the chain The chain is feeded into the hoist correcty even for overhead work Twisted chains are aligned before they...

Страница 10: ... position cannot be changed either by the load nor by other influences 6 1 Tools 7 Control Only people that are familiar with the operation of the lifting devices and cranes may be entrusted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that the operating instructions are available near the equipment and that they are acces...

Страница 11: ...heel turns back to position OFF Free wheeling mechanism is switched OFF C Switch OFF the free wheeling D free wheeling OFF Illustration 12 NOTICE When free wheeling is activated and chain is pulled through the divice an increasind resistance must be there with increased speed This is no mistake 7 2 Brake and pawl The brake system needs a minimum load of 3 of the capacity Only this minimum load mak...

Страница 12: ...more than one motor driven hoist movement i e lifting and trolley movement must be tested by a licensed qualified person before putting in operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the p...

Страница 13: ...ervals must be shortened correspondingly 10 3 Replacing the load chain CAUTION If there is any visible damage and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure Only insert new chains in an unloaded state and as the...

Страница 14: ...ction for deformations cracks and corrosion must be carried out CAUTION When the wear limit is reached the part must be exchanged by a new original part at commissioning daily checks 1st maintenance after 3 months Inspection Maintenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Check lifting lowering functions X X Check brake function X X for ratchet lever ...

Страница 15: ...5 7 6 4 Table 2 Dimensions mm Chain size 7 1x21 7 9x23 8x24 9x24 8 9x27 10x28 1 10x30 13x36 16x45 L11 238 5 260 6 272 1 281 2 300 8 318 6 340 7 408 3 505 6 L1 22 3 24 1 25 3 26 1 28 1 29 6 31 8 37 9 47 4 dm 6 4 7 1 7 2 8 1 8 2 9 0 9 0 11 9 14 4 WARNING When the dimensions listed in the table are reached due to wear or deformation the chain must be replaced 11 3 Checking the load hook Load hook X m...

Страница 16: ...t dn dvmin dn dvmin kg mm mm mm mm 800 12 11 1 7 5 6 9 1600 12 11 4 10 2 9 7 2500 14 13 3 11 5 11 3200 16 15 2 13 12 4 6300 16 15 2 13 12 4 9000 16 15 2 13 12 4 11 7 Check of Release mechanism When free wheeling is activated and chain is pulled through the divice an increasind resistance must be there with increased speed If the resistance decreases permanently and noticeably the brake linings mus...

Страница 17: ... outside as this will not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx ...

Страница 18: ... product lifetime under the precondition of appropriate use and must only be replaced in case of extraordinary wear NOTICE According to EN 13157 lifetime is 1500 operating cycles lifting lowering movements with 300 mm lift with nominal load and normal operation conditions Use by heavy conditions can shorten the product lifetime In these cases the thickness of the brake lining must be checked more ...

Страница 19: ...eplace defective parts by original spare parts It is difficult to lift the load Overload Reduce the load to nominal load Dirty chains gear or chain wheels Do maintenance lubricate chains gear and chain wheels Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance an...

Страница 20: ...tions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 15 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 15 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materi...

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